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►TECHNOLOGY
UPDATES

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Switzerland: Land of Giants
Switzerland,
a country with just over seven million inhabitants, is home to
an exceptional range of connector manufacturers. These
manufacturers have established themselves over the past decades
as reliable manufacturers of interconnect products, designed for
specific markets and applications. They may not appear in the
top 10 of the largest global connector manufacturers, but in
their field of expertise they are Swiss Giants.
more |
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Consumer
Demand Drives Rebound in Telecom/Datacom Market
Consumer demand is driving the need for increased I/O bandwidth
density in telecom/datacom infrastructure. Is your company ready
to step up and fill the need?
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Developing I/O Systems
for Today’s Telecom/Datacom Needs
YouTube, Facebook, MySpace, and Twitter did not
even exist five years ago, but these activities are driving an
insatiable demand for increased bandwidth. What are today’s
connector manufacturers doing to satisfy this need?
more |
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A Resurgence of Growth in Renewable
Energy
The supply chain to the international wind power industry has
expanded significantly. Only two years after the supply chain
was stretched for several key components for this young
industry, the wind turbine industry and its suppliers are now
able to meet anticipated global demand going into 2013. A large
number of new suppliers have entered the market, particularly in
China and the U.S., the two fastest growing wind power markets
in the world. This turnaround in supply is certain to lead to
extreme competition and an increased focus on quality
improvement and cost reduction.
more |
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Connector Innovations for Renewable and
Alternative Energy Applications
Materials and contact construction play a pivotal role in a
connector’s suitability for renewable energy applications, and
ultimately impact the proper performance of the overall system.
Tellurium, stainless steel, robust contact construction, and
touch-proof systems are just a few of the design considerations
an engineer must address.
more |
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Connectors in the Heartland
Will
future farmers be able to work the land from the comfort of
their offices? One of the oldest jobs in the world is undergoing
changes that would not have been thought possible a generation
ago.
more |
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Non-Automotive Transportation
Connector Market Update
A rough 2009
is best contemplated through the rearview mirror.
more |
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PCB Attachment Options Continue to Grow
It took
nearly 10 years for PCB assemblers to accept the reliability of
compliant pin technology. A variety of factors, including
contact density, size of the connector, intended environment,
pin count, availability of process equipment, and cost,
influence the choice of future PCB attachment methods. Change is
slow.
more |
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Power Contacts and Connectors,
Part I: What is Power?
Everyone
agrees that a connector carrying 100 amperes is a power
connector, but the current capacity of a conductor depends on
its size. What parameters guide the design of a connection for a
power application? Dr. Bob knows.
more |
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The Past Decade:
Industry’s Top Developments
So far, it’s been an incredible century from a technological
point of view. How do we determine which innovations of the last
decade should make the top 10 list? What’s next?
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Consumer Electronics
Diversify in a Global Market
Can 20,000 new consumer-related products satisfy the
wants of a techno-hungry world? Will the new wireless trends put
us all in the soup line? The recent Consumer Electronics Show
provides us with some answers.
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Flying High:
The
2010 Outlook is Bright for the
Rotorcraft/Helicopter Sector
The
multi-faceted face of the helicopter market ensures a smoother
ride in this economy. Civilian and military use is on the rise,
and many projects—with many connectors—are in the works.
more |
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The
Revival of an Ailing Medical Market
After a rocky year, the medical market is looking forward to a
smoother, more predictable 2010. Medical connector manufacturers
ODU, Molex, FCI, C&K, Radiall, and ITT share their new products
and reflect on current trends.
more |
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In-Depth with Hypertronics
The medical marketplace offers growing opportunities for
interconnect companies. Hypertronics shares their insights into
the future of this sector.
more |
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Protecting Intellectual Property in the Connector Industry
Cultivating secondary sources for connectors is important to
securing new designs, but how much do manufacturers give up in
intellectual property rights while doing this? Is global
manufacturing creating a hotbed of counterfeit connector
products?
more |
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IP
Best Practices
Learn how to protect your most valuable investments with these
tips from NextLabs.
NextLabs creates software that helps companies stay compliant
with various industry regulations, privacy laws, and corporate
governance. To protect its intellectual property investments, it
has developed a comprehensive system to prevent data breaches
inside and outside the company, across supply chains, and in
collaborations involving customers. Now you can apply these
principles to your company protocols.
Click here
to read NextLabs' IP Protection Best Practices white paper. |
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Industry Insider - Molex CEO Martin Slark
Martin Slark was able to advance from an inside sales
position within Molex U.K. to the chief executive officer role
because Molex encourages all employees to take initiative, make
decisions, and take positive action on behalf of the customer.
Molex cross-trains promising employees in various management
disciplines, including transfers to international assignments.
As a result, many of the company's second- and third-tier
managers have international experience, know the connector
industry intimately, and have developed leadership skills. Many
have been with the company for over a quarter of a century.
People like to work at Molex.
more |
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2009 New Product
Review
In spite of a deep recession, 2009 proved to be a particularly
prolific year for the development and introduction of new
interconnect systems. Will the innovations continue in 2010, or
will we stop and savor the strides that have been made in 2009?
Here’s your 2009 product review.
more |
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Problem Solved: Fiber Optic Interconnect
Solutions
A major broadcaster hesitated before committing to fiber
optic cable. In the end, it turned out to be a
cost-effective, versatile, and empowering solution, in part
thanks to a solution presented by Winchester Electronics.
“If we use an all-fiber distribution infrastructure, we can
realize some amazing savings; in long runs and central
distribution, you can eliminate DAs (distribution
amplifiers), which not only incur costs for the initial
purchase, but also for maintenance, power, cooling, and use
of floor space to rack up.”
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Recognizing “Best” Engineers: Bill Garrett
Scott Manahl, western regional manager for Amphenol Commercial
Products, said, “I would like to nominate William (Bill)
Garrett, component engineer at Western Digital in Lake Forest,
Calif. With more than 20 years of sales and sales management
experience at Deutsch, Cinch, Spectrum Control, and Amphenol, I
have worked with many OEMs, CEMs, ODMs, and other
connector-related organizations. During this time I have
witnessed the demise of the traditional “Connector Guru.” While
a few remain, very few, if any, match the background,
experience, durability, and design portfolio of Bill Garrett.
His years of design experience at WD have produced several
patents, numerous design innovations, and been integral in WD’s
ongoing march to a leadership position in the HDD market.”
more |
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Emerging Markets: A China Perspective
China has already begun to rebound from the economic crisis. Is
this due to the country’s substantial investment in stimulus
money or to its natural advantages as an emerging market? Take a
look at this land of opportunity from the perspective of a
company at the center of the action.
more |
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RAST, the Old/New Appliance Standard
What
was old is new again. Today’s appliance designers are looking at
a decades-old connector standard to help manufacturers conform
to the global marketplace. Ease of repair and assembly are two
key components in reevaluated RAST.
more |
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Recognizing
“Best” Engineers: Howard W. Johnson, Ph.D.
Mike Wondolowski, engineer at Zebra Technologies, said, “Dr.
Johnson has the ability to bring to bear his vast experience in
signal integrity (SI) in addressing complex SI issues. He then
organizes this information in a clear and concise way that
benefits the many engineers who read his newsletter, attend his
classes, or read his writings.”more |
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Are Standards
Driving New Interconnect Technology?
While collaboration can be beneficial in many decision-making
processes, conflicting forces may hinder the development of a
new interconnect standard. Who gets to be a member,
what’s the
benefit to a company for participating, and what pitfalls could
prevent a company from wanting to be involved?
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The Hunt is On: Obsolete Connectors
Sure, good manufacturers and distributors keep you abreast of
product changes and inventories. But sometimes things fall
through the cracks, and you find yourself in a bind, trying to
locate a part for older equipment. Where are you going to look?
And will the supplier who carries the part be one you want to
work with again?
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Top
10 Concerns for Signal Connections
Three product managers from Phoenix Contact surveyed end-users
to discover the top 10 concerns for signal connections. Do you
agree?
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Recognizing “Best” Engineers: David R. Hargis
The person who nominated Dave Hargis said, “Every product David
designs get into production without difficulties. He knows what
needs to be done.”
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Making the Connection in a
Harsh Environment
We
are hearing a lot about “harsh environment” or “ruggedized”
connectors lately. But do you know what that really means?
Connector manufacturers must consider many extreme conditions
when creating customized product for OEMs in need of this type
of connection.
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Sourcing Reliable Connectors for
Ship, Rail, and Energy Environments
Engaging with a connector manufacturer that is experienced in
harsh environment connections takes the guesswork out of
designing for high temperatures, high-pressure interfaces, and
myriad other design challenges. Follow these tips for a
successful fit.
more |
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Recognizing “Best” Engineers: Eric Bogatin
The
person who nominated Eric Bogatin said, “Eric is honest and is
eager to share his knowledge with all engineers. He continually
keeps himself up-to-date and is a true ‘Renaissance Man,’ even
writing science fiction.”more |
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Growing Up: The Fifth Generation of Fighter Aircraft Takes Off
The first generation of aircraft took flight less than 100 years
ago. Defense experts classify aircraft in “generations” as a way
to compare the performance and level of technology of modern
planes with earlier versions. Scott Clay describes the defining
characteristics of each generation of flight, from “birth” to
the present day.
more |
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USB 3.0: Pushing I/O
Performance
USB is one connector even non-industry people recognize by
name—that’s how “universal” it is. The USB connector is defined
by industry standards that are flexible enough to continually
adapt to performance increases. The upgrades, from 1.0 to 2.0
and now 3.0, must have backward compatibility, while also
facilitating the newest products and technology.
more |
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Ask Dr. Bob: Contact Spring Material Selection
Conductivity, stress relaxation, and the yield strength of a
contact spring are critical factors in designing a connector.
Dr. Bob tells you when to consider using higher conductivity
alloys and why contact normal force is arguably the most
important connector design parameter.
more |
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The Less-Than-Sexy Industrial
Market Remains Viable
Factory automation doesn’t have the pizzazz of high-tech medical
or consumer electronics markets, but slow and steady may win the
race. Sparked by
an increased demanded for factory automation and energy
generation and distribution equipment, the industrial equipment
sector has fared remarkably well in comparison to other sectors.
more |
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Copper
Alloy Metallurgy Limitations
Copper alloys are used extensively in connector products because
of their strength, formability, and conductivity. But copper
isn’t a perfect material for every application. Be aware of its
limitations before designing it into your product.
more |
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2009 IC Socket Market Review
New
products and new applications will positively affect the IC
socket market. Many changes are also occurring in the supply
chain. Will the power of the EMSs and their manufacturing
methods have an impact on future socket development?
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Another Problem
Solver: 3M’s 2mm Hard Metric Connector
A new 3M connector allows designers to increase speed while
helping protect client investment in CompactPCI systems.
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Dr. Bob: Focus On Electrical/Electronic Connector
Contact Spring Materials
You probably already know that copper alloys are the most
commonly used contact spring materials because they provide the
best balance of electrical and mechanical properties at an
acceptable cost. But are there other performance requirements
that should be considered? Dr. Bob explores the matter in a new,
three-part series.
more |
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A Salute to Military Robots
Harsh environment connections are imperative for military
robotics that roam in all types of terrain. In the field, these
vital parts save soldiers lives and convey up-to-the-minute
information in critical situations.
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Second Source—First Priority
In
years past, connectors manufactured by different companies could
mate and perform to a certain specification—but if a conflict
arose, the two suppliers might blame the other for the failure,
leaving the OEM to solve the problem. Now, connector
manufacturers are working together to provide solid,
problem-free second-sourcing for the OEM.
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Are you getting the real thing?
Counterfeit
products and the theft of intellectual property account for
almost seven percent of the annual global economy. That’s a
fact. Some of these fakes could end up in your products. What’s
at stake for your company when you don’t get the real thing?
more |
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Positronic’s Posiband:
What makes this contact interface a “significant
innovation?”
more |
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Dimensional
Gymnastics—Flexible Printed Circuit Assemblies
Flexible printed circuit connectors and assemblies have
developed to accommodate the growing demands in all markets for
smaller and transportable devices.
more |
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Considerations in Choosing a Flex Connector
Although introduced in the 1970s, flexible cable connectors are
still widely used in many applications. Today’s connector
manufacturers continue to evolve and improve their performance,
most often by designing advanced insertion and retention
features. FCI’s knowledge and experience in designing flex
connectors provides the guidelines you’ll need to select a flex
connector.
more |
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“Whirlybirds” Drive Mil-Aero Connector Opportunities Skyward
Helicopter production for the U.S. Marines and Army provides
many opportunities for connector growth in the mil/aero sector.
What are the sales projections and how long will it continue?
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Tough Time to be an Independent Innovator
The connector industry
depends on the continuous development of innovative products,
but independent inventors find it increasingly difficult to
successfully bring their bright ideas to the marketplace.
more |
RF Responds to Many
Market Needs
RF/microwave connector manufacturers have responded to market
needs with several new products. Composite products have helped
by bringing down costs for the OEM, both for product and
shipping.
more |
Sun
Power to the Rescue
Larger plants and new technology are making solar power a
glowing reality for future energy needs. Connector manufacturers
are providing new products to meet the needs of this bright
industry.
more |
Catch Some Rays
Connecting control and monitoring systems in the modern solar
network
There
are many types of devices and connection points in a modern
Ethernet control system. Any one of these connections can
represent a point of failure on the network. The good news for
engineers is the availability of a range of technology options
that provide engineers and system integrators with the
flexibility and technology to keep even the most demanding
industrial networks stable and responsive.
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MicroTCA: Less is
Sometimes Better
Relentless
market pressure to offer greater functionality in smaller
envelopes and at lower cost is the name of the game in today’s
electronics industry. Designers in every market segment, from
consumer to military, are looking for increased value in these
tough economic times. Systems that conform to a packaging
standard can minimize the need for scarce engineering resources.
MicroTCA is the answer.
more
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Wind Energy Offers Breath of Fresh Air in a Stale Economy
The wind energy
industry may offer an area of opportunity for jobs,
manufacturing, and the connector industry. Jenny Bieksha gives
us the market trends, connectors for the market, and which wind
turbine manufacturers are growing.
more |
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Embedded Computer Standards
Proliferating
The embedded computer
automates a wide variety of devices, from the mundane to the
exotic. Rather than design a custom device from scratch to
satisfy a new application, an off-the-shelf embedded computer in
a variety of form factors can be quickly and economically
adapted to many tasks.
more |
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A Wild Ride
Metal prices are constantly fluctuating. What’s behind the
rollercoaster ride that keeps manufacturers guessing what metal
to use next, and how much to pay for it?
more |
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U.S. Army Will Soon Have the First Fleet of All-Hybrid Vehicles
Electric engines offer both energy and
environmental benefits by providing better fuel economy and
lower emissions. Hypertronics has been instrumental in providing
a harsh environment connector to the U.S. Army for use in its
hybrid electric engines.
more |
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Enhancing
Quality Healthcare with Fiber Optics
The flexibility, miniaturization, and versatility of fiber
optics make the technology a powerful partner in today’s
medicine. Connectors play a key role in these developments.
more |
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“Doctoring” Connectors for Medical Use
Medical conditions require special features in a connection.
“Upgrading” proven connectors in medical applications allows for
greater performance and lower cost.
more |
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Reliable Medical Connections Require Quality Connector Plating
The
OEM specification process comes together easier when working
with a connector manufacturer experienced with medical
requirements.
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Choosing the Right
Connector Keeps Medical Equipment Shock-Free
Choosing the correct connectivity products can be a life or
death matter when it comes to EMI/RFI shielding. Not only does
the medical device require effective protection—the patient does
too.
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Hasta la Vista, Baby!
Robots have moved from the realm of fantasy to reality, becoming
part of myriad everyday and extraordinary applications. Thanks
to a vast number of electronics systems, robotics offer a rich
area of growing opportunity for the connector industry.
more |
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An Executive Perspective:
Automation and Miniaturization are the
Keys to Future Electrical/Electronic Architectures
Envision a future in which robots play increasing roles in
connector assembly. Thanks to the rapid miniaturization of
electronics systems, the future is already here, as a growing
number of manufacturers look for the sure, small hand of an
automated assembly process.
more |
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Automotive Shifts Into Low Gear
While some may argue that the automotive market is at a dead
stop, rather than in low gear, innovations to improve fuel
economy and vehicle emissions are being developed right now to
meet the demands of a more energy-conscious future. Consumers
are beginning to demand the cars of the future now, and
government incentives may get help spark innovations in this new
technology area.
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Ruggedized Automotive Connector Applications
How does a new product make it to market amid a broadening field
of tests, requirements, and customer objectives? One company
shows us how.
more |
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Greener Futures:
An Introduction
to Renewable Energy
Developing clean energy and energy intelligence will help global
economies pull out of the current economic recession, improve
quality of life and health, and protect sensitive environments.
It will also provide an opportunity for the best minds in the
connector industry to show off their ability to innovate and
inspire. more
A Bright Solution
Solar energy rises to the challenge of providing clean energy,
and constant innovations are bringing prices down and energy
yields up.
more
A Mighty Wind
Clean, emissions-free wind power is an increasingly important
part of the answer to the twin global crises of energy security
and climate change.
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The Future is Blowing in the Wind:
Connectors for Wind Power Ease Installation and Maintenance
As
wind power matures as an affordable, green power source, the
connector industry is integral to establishing standards and
providing components that ensure that these critical systems
operate smoothly.
more |
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Saving the Environment—One Mandate at a Time
Just as we’re becoming comfortable with RoHS, other mandates are
on the horizon, attempting—with mixed results—to clean up the
electronics industry’s often toxic impact on the planet. Is your
company in the running to become one of the leading “green”
manufacturers?
more |
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Parameters/Performance II: Contact Normal Force
Contact normal force is one of the more important parameters to
consider in connector design, but it is not generally specified.
Can you design a connector without heeding that requirement? Is
it time to review the Tin Commandments? Dr. Bob takes us back in
time to better understand this parameter and learn how it
affects you today.
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Fiber Optics in
Military Aerospace: Profits Before Progress?
Most experts in wiring and systems feel that widespread use of
fiber optics in aircrafts is still a few years away. Now, the
recession is compelling designers to make cost-effective
decisions in their airframes, meaning fiber will probably wait
even longer to supplant copper—despite the significant
advantages it offers this sector.
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Fiber Optic Connectors: Expanded
Beam vs. Physical Contact
Many factors enter into the selection of a fiber optic
connector. Dr. Soren Grinderslev, Tyco Electronics, weighs the pros
and cons of choosing either an expanded beam connector or
physical contact connector.
more |
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R&D Spotlight: The Taiwan Connection
R&D
funding is not the driving force of the connector industry, but
it’s an integral part of the process, and essential to reaching
future goals and innovations. Taiwan’s Industrial Technology
Research Institute is a leader in the R&D world.
more |
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The Shift to 85-Ohms
System Impedance and
Its Impact on Interconnect Links
The
industry’s leading designers have adopted 85-ohm system
impedance. But at what cost? Dave Sideck, FCI’s global marketing
manager for high speed and power products, examines the benefits
and drawbacks.
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Long Live the Copper
Connector
It
turns out the prediction of copper’s imminent demise were
premature; designers are expanding the limits of the material
into the future.
more |
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New Connector Roadmap Helps
Industry Navigate the Road Ahead
Would you like to know what lies ahead for the connector
industry? The new 2009 Electronics Industry Technology Roadmap
is the essential guide to the road into the future. This report
details major electronic component and systems technology trends
from 2009-2019.
more |
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DesignCon 2009 in Review
Once again, DesignCon 2009 was rich in new products and
innovation. The electronic connector industry was well
represented; 14 connector and several more high-performance
cable assembly manufacturers demonstrated their most advanced
and inspiring products.
more |
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Industrial Cable
Assembly Market Trends
The economic
stimulus packages in both the U.S. and China could help save a
floundering industrial cable assembly market in 2009. Many
manufacturers are available to provide the connectors.
more |
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Full Steam Ahead
Army military vehicles roll forward into a period of assured
growth unmatched in the cautious recession-era electronics
market.
more |
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The Not-So-Young Inventor’s Fair
I’m not an
engineer—just a lowly journalist, but engineers intrigue,
fascinate, and amaze me with their ideas, analytical thought
process, and focus on detail. The following story gives you one
perspective on what it’s like to try to get a product to market.
Let me know what kind of experiences you’ve had. Contact me at
atanghe@connectorsupplier.com, or visit me at booth 745 this
week at DesignCon.
more |
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HELP WANTED
iNEMI Focuses on Mission of Advancing
Manufacturing Technology
What is the concept behind the organization of iNEMI, and how do
its programs benefit the electronics manufacturing supply chain?
iNEMI considers connector products a strategic supply-chain
technology, and desires more participation by connector
companies in iNEMI programs. Your input’s important.
more |
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Green Progress:
Smaller, Faster, and Environmentally-Friendly Multi-Service Edge
Routers Lead the Way
Global warming may seem like the territory of politics and
Hollywood, but few would disagree that reducing pollution and
energy costs are good things. If you are a telecommunications
service provider, there is no controversy; reducing pollution
and energy use is not only good citizenship, but it’s also very
good for the bottom line.
more |
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Specmanship:
Parameters or Performance?
The discussion regarding “parameters or performance” has been
going on for decades. Of all the connector design/materials
decisions, choosing the contact finish is arguably the most
complex move. This is, of course, because plating practices, and
the “quality” of the resulting plating, are the most sensitive
of all of the many processes necessary to connector
manufacturing. As Max Peel notes in Peel’s Law, “Anyone that
specifies a gold flash contact finish deserves all the problems
he is going to get.”
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HDTV Growth Engine May Pause in 2009
But there is too much at stake to stop the train.
High Definition TV (HDTV) is one of the most significant
technological developments in recent history. It was also a
major catalyst for explosive growth in flat panel displays. I/O
connector content, including HDMI, has also benefited from these
developments. But changes are ahead for this often dazzling
product category.
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Tune In to HDTV Connectors
Bishop & Associates’ Lynda Nolen provides a primer to the
connectors you’ll find on your new HDTV. Get ready: Digital
format television arrives February 17.
more |
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Healthy Connections
One of the fastest growing end-use equipment sectors for
interconnect products is the medical equipment sector.
Innovative connectors help make today’s technology-enhanced
medical breakthroughs possible.
more |
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Cool Connections are Hot in High-Power Designs
The failure
of a power connector can be a dramatic event and may have
serious safety implications. Today’s design challenge is to
create connectors that can withstand today’s high-heat
applications.
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System Design Trends Drive
Advances in Power Connector Technology
Increased performance demands for telecom, data, industrial,
instrumentation, and medical equipment is driving a trend in
today’s connector design toward channeling more power and
signals in less space.
more |
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2008 in Review: A Year of
Connector Innovation
New product is the
lifeblood of the connector industry, and 2008 has been a prime
example of how connector manufacturers are scrambling to ensure
that connectors do not become a technology bottleneck for the
design of next-generation equipment.
more |
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Looking Forward
Bishop & Associates’ market segment directors anticipate a
challenging year ahead.
more |
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Consumer
Electronics Market Update
We’re all “shaking the dice” and trying to guess what will
happen with the consumer electronics market. It doesn’t matter
if you’re supplying connectors to the OEM, or if you are
the OEM, we’re all trying to predict what the needs of an
increasingly tech-savvy world will be—or how to adjust our plan
for the consumer whose product budget is diminishing.
more |
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Weathering the Storm
How will consumer electronics be impacted by the economy and
changes within the marketplace? Connector manufacturers share
their insights.
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Mass Data
Storage Trends: HDD Technology
With the
explosion of digitally converged computer, consumer, and
communications applications, hard disk drive (HDD)
technology has moved into many new high-volume applications,
such as media players, iPods, GPS devices, and DVRs. In
addition, a relatively new technology has arrived—Solid
State Drives (SSD) and cards (SD) using NAND and NOR Flash
Memory ICs. This has created new high-volume connector
applications. In the future, a rapidly growing SSD
technology will coexist with HDD, and in some areas may
become dominant.
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Top 10 Trends in the Industry
#10: The Impact of Wireless Technology on the Internet
In 1952, the phrase, “I like Ike” was the talk of the day and
the former Allied Supreme Commander of Europe, Gen. Dwight David
Eisenhower became the 34th president of the United States,
serving from 1953 through 1961. Among Ike’s many accomplishments
was the establishment of the U.S. interstate highway system.
Lesser known was his role in creating what is today referred to
as the “information superhighway,” or the Internet.
more |
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How to Sell Connectors to the Air Force
From wire harnesses to connectors to engine parts and avionics
systems, numerous components are needed to build military
aircraft. How do you get a piece of the action?
more |
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Embedded Computers Connect to the World
The
proliferation of new form factors is likely to continue as new
applications for embedded computers expand. Developing
low-profile, high-density, high-speed mezzanine connectors will
continue to be an enabling technology in new embedded computers
that must survive challenging environments, which range from
unmanned weapons platforms to a teenager’s bedroom.
more |
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An Air vs.
Army Product Show Comparison
The
military market is rich with opportunities for the connector
industry, but the global financial crisis has brought about
a reality check here, too. Scott Clay lets you know who’s
buying, what’s selling, and where the market is going.
more |
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A
Guide to Connector Specsmanship
You know you need a connector in your product. So you request
the specs from a couple comparable connector manufacturers. What
kinds of tests were performed to create that spec sheet, and how
do the products really compare?
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Meeting the Challenges of the Smart Card
Connector Market
FCI’s Gijs Werner provides a global overview of the smart card
market. There are major differences around the world: Europe has
been at the forefront of smart card use for many years; Japan is
forging new smart phone applications; and the U.S. favors
magnetic stripe cards.
more |
|
Considerations in Specifying Smart Card
Connectors
Jerome Smolinski of C&K Components speaks to the importance
of the connector in smart card applications. Of particular
interest are connector designs meant to foil intrusion by
hackers at a smart card terminal, and designs that can
extend connector insertion life to 500,000 cycles or more.
more |
|
To
Fail or Not to Fail, That is the Question – Act II
While Dr.
Bob defined two types of contact failure in our last issue,
Max looks more closely at the two essential criteria used to
establish resistance stability, and at the concerns about
intermittent behavior of contacts.
more |
|
Evolving High-Density Contact Designs
Demands by system designers for higher density/pin counts and
power capacity on smaller centerlines, continues to drive new
contact development. Traditional stamped-and-formed
manufacturing technology has made tremendous advances, but may
be reaching practical limits, therefore opening the door to
non-traditional interface alternatives.
more |
|
Will MaxPhase Replace Gold Plating?
A new coating material, MaxPhase, promises to replace plated
hard gold for connectors, with similar corrosion and
electrical properties, better mechanical wear properties,
and at only a fraction of the material cost of gold. And,
it’s environmentally safe.
more |
|
To
Fail, or Not to Fail, That is the Question.
It is probably not necessary to say that the opinions Max Peel
and Dr. Bob express in their articles for
ConnectorSupplier.com are personal opinions, but they are
opinions based on many years of experience in dealing with
design, materials, testing, and failure analysis of connectors.
The opinions in this article are more “theoretical,” and less
“experiential” than is the general case. So, what does it take
to fail? more |
|
Design Tools:
Characterizing 10+ Gb/s Channels
Connector
manufacturers are providing an increasing array of design
support tools to facilitate the successful implementation of
their high-speed products. Lower overall design cost by
minimizing or eliminating the need to build costly custom
prototype development boards.
more |
|
Connecting with
Aluminum:
When to Choose It and How to Use It
When
you’re deciding what type of connector material works best in an
electrical application, you may instinctively assume copper is
the best choice. And indeed, it may be. But there are some
applications for which aluminum poses an easier, more
cost-effective, and longer-lasting alternative.
more |
|
Acceleration
Factors and Connector Testing
The “review of a generic testing program,” based on EIE 364D, is
complete. So it is now time to discuss issues relating to
exposure severity and duration as they relate to testing
purposes, particularly in performance verification and
reliability assessment. Let’s get started!
more |
|
Taking the Plunge: Underwater Connections
When selecting a connector to be used in a wet or submerged
environment, the answer to obtaining long life, highly reliable
underwater electrical or electronic connections is to look
beyond standard price and delivery. This is particularly true in
underwater applications, where failure is most often associated
with the inability of the connector to withstand the extreme
operating and handling conditions associated with sub-sea
installations. There is no need to hold your breath as you
plunge into these underwater connections.
more |
|
A New
Wave Has Hit Signal Integrity
Everything
you ever wanted to know about the electrical performance of an
interconnect is contained in a set of parameters in this article. Master
this, and you master high-speed electrical performance.
more |
|
Top 10 Trends: Speed and Power
The quest to develop machines capable of performing complex
tasks in less time goes back to the very first electronic
computers that calculated the trajectory of artillery shells.
Since those early days, advances in semiconductor technology
have enabled the hand-held devices of today to have more
computing power than mainframe computers from the 1960s.
more |
|
Air-to-Air Tanker
Aircraft:
Northrup
Grumman/EADS
vs. Boeing
The battle for the contract
for 179 in-flight refueling aircraft rages on. What’s at stake
and what company has the better battle plan?
more |
|
Power Connectors Beat the Heat
The semiconductor industry is making significant progress in
power reduction per device, but overall demand continues to grow
in every market segment, including computing, telecom, medical,
military/aerospace, and automotive. Connector manufacturers are
blending a variety of incremental material and design
improvements to meet the escalating demands for increased power
in smaller packages.
more |
|
Power Connectors for Harsh
Environments
Cooper Interconnect, one of several harsh-condition connector
companies, provides some innovative connector solutions in
challenging environments.
more |
|
Now,
what else do I want to do?
Testing should be viewed
as a useful diagnostic tool, one that builds confidence in the
design and that has clear objectives. Those who create success
test sequences (designed to pass) get full credit for a test’s
successes—and shortcomings. Are you setting your connectors up
for failure?
more |
|
Military Vehicles of the Future
Recent
wars have highlighted the shortcomings of current military vehicles.
Improvement in this category means new opportunities for connector
manufacturers.
more |
|
The Hub of Connection: Networks Work Behind the Scenes to
Make
Connections
More than likely, if you are reading ConnectorSupplier.com,
you are using a network. In fact, the majority of us spend a
great deal of time using one or more networks every day. We
communicate with co-workers and friends, share files, check
inventory, surf the Internet, and download drawings and
specifications. With what, who, and how are we making these
connections?
more |
|
Top 10 Trends: Systems-in-Package
The ultimate future system is a single or few-chip package that
communicates wirelessly with other systems. But this needs a
human interface and possibly mechatronics capabilities. Perhaps
that is where many future connector products will reside—unless,
of course, wireless technologies eliminate I/O connectors too.
more |
|
Supplementary
Tests, or, Oh yeah, I need this too!
The
supplementary tests in EIA 364D Test Group 5 run the gamut from
plating porosity, cable clamp and shell testing, environmental
testing of sealed connectors, crimped connection testing, and
more. In some cases, supplemental tests are destructive. Dr. Bob
gives you the specifics.
more |
|
Security: Playing it Safe
In today’s world, safety and security play an increasingly vital
role in every part of business and civic life. The connector
industry is right there, providing the vital links that bring
this technology to life. How is the connector industry
supporting our efforts to keep the world safe? What developments
will we need to make happen in order to stay on top of this
rapidly changing field?
more |
|
 |
|
MRAP Vehicles: The Soldier Protector
The Mine Resistant Ambush Protection (MRAP) vehicle platform has
been an Army, Department of Defense, and political topic in
Washington and in the press for the past two years. The actual
concept of a medium-sized truck with armor plate on the sides is
not new. The actual “technology” of such a vehicle is traced
back to the South African and Rhodesian armed forces fighting
insurgents in the countryside, and it was used on roads and
tracks of both countries almost 30 years ago. What countries are
also interested in this “soldier protector”? Is there a
replacement in the wings?
more |
|
 |
|
Test Group 5:
Stress Relaxation
Stress relaxation refers to the exposure of mated connectors
to an elevated temperature for a specific amount of time,
also known as “temperature life” testing. The intention of
such an exposure is to evaluate the effect of time and
temperature on the materials of manufacture of the
connector, and to further evaluate how those effects will
influence important performance characteristics of the
connector.
more |
|
The
Top 10 Industry Trends
Trend 6: Miniaturization
Vacuum tube technology ushered in the electronic age, but
those glowing tubes consumed a huge amount of space and
power. The race to reduce began early: In 1947, the
invention of the transistor set off the continuous evolution
of electronic devices that offer greater functionality in
smaller packages. Here’s what’s new.
more |
|
RoHS Rolling On
Few people question the value of protecting our environment. The
rapid rise in population and the industrialization of China and
India is putting a tremendous burden on limited resources, as
well as creating unprecedented levels of pollution and hazardous
waste. We find ourselves in a transition period where we are
working through a myriad of individual environmental mandates,
and they can be the source of frustration and additional costs
for us all.
more |
|
Ask
Dr. Bob
Mixed Flowing Gas—A Corrosion-Oriented Test
This harsh
environment test is gaining in popularity. This is particularly
true in applications where corrosion is of particular concern.
It can also be a valuable tool to determine if the magnitude of
porosity, and its location, will be problematic—or not. The MFG
test, if used properly, can be viewed as a performance-oriented
porosity test.
more |
|
 |
|
Simulators: Military “Games” that Train
The flight training simulator for the F-15E Mission Training
Center at Seymour Johnson Air Force Base in North Carolina
is exact in every detail to an actual F-15E cockpit, right
down to the parachute pack on the Aces II ejection seat.
This particular simulator, built by a division of Boeing,
cost from $15 to $20 million, but are so much like flying
the real airplane that the Air Force is giving pilots a
percentage of their monthly flight time requirements when
they fly in approved simulators.
more
Connector Counting with the Boeing AH-64D Apache Helicopter
more |
|
The Top 10
Industry Trends
No. 5: The
5Cs
The electronics industry, with its constant technologic
advancements, is traveling at a rapid pace through the first
decade of the 21st century. Nothing is changing
faster than the convergence and competition between the
consumer, computer, and communications markets.
more |
|
Ask
Dr. Bob
Test Group 4: Let’s Not Be Too Harsh
There are several factors to consider in determining what is a
harsh environment when you are testing a connector system. Dr.
Bob Mroczkowski tells you what to look for.
more |
|
Shrinking Connector Profiles
Consumer demand for greater portability of devices, which
range from consumer entertainment to medical diagnostic
equipment, is adding pressure to develop smaller and lighter
devices that may expose I/O connectors to a wide range of
potentially damaging environments. Here are some solutions
to the problem.
more |
|
Hanover Fair 2008: Where are we heading in 2008?
Despite weak North American markets, fears of recession, record
high raw material prices, and a historically strong euro, the
German economy—a driving force in industrial markets throughout
Europe—proved resilient and robust in the first quarter of 2008.
For many companies, including connector companies, the weakness
in North American markets was offset by a good performance in
European and Asian markets. Connector companies at Hannover
Messe demonstrated new products and business strategies for the
balance of 2008.
more |
|
 |
|
Meet Scott
Clay, Bishop’s New Military/Aerospace Specialist
Scott Clay has worked for over 25 years in the connector and
wiring systems markets. He has held various positions in field
applications and marketing for Molex, Tyco, Methode, and ITT.
For the past 15 years, Scott has focused on the
military/aerospace sector, and five years ago formed his own
company for consulting and application engineering. In this
issue, Scott discusses the challenges that Boeing and Airbus are
facing. Look for a more extensive article in the next issue of
ConnectorSupplier.com, in which he'll cover many
components and trends in the mil/aero market.
Today’s
Challenge: Boeing vs. Airbus
more |
|
 |
|
Group
2A Tests:
Supplementary Connector Housing Testing Options
The Group 2A tests are a supplementary sequence of tests
performed at the same time as Group 2 tests. The basic
difference is that the Group 2 variable measurements concentrate
on measuring low-level circuit resistance or contact resistance,
and the supplementary group deals with insulation resistance and
dielectric withstanding voltage. What is the best way to perform
these tests?
more |
|
The Evolution of the Home Office
With a
dazzling array of office and electronic equipment available
to the consumer today, the home office is no longer just a
home for your personal computer, telephone, and printer.
What’s important to remember is that when selecting new
equipment for your home office, making sure it has the right
connections is the key to home office happiness.
more |
|
The Top 10 Industry Trends:
No. 4, Standardization
To
be, or not to be a standards player—if yes, how much energy is
devoted to an increasingly global and complex standards process?
If no, how do you stay on the radar screen with your own special
application connector products and customers?
more |
|
Advanced TCA
and MicroTCA Find Their Niche
Suppliers of Advanced TCA connectors, card racks, and
daughtercards are optimistic that products which have been in
design and development for many years are finally nearing
introduction and volume production. Concerns about the current
global economy, together with adoption rates for advanced 3G
wireless phones, may have a large impact on the entire telecom
industry, as well as the connectors that support next-generation
equipment. Which manufacturers will battle for market share?
more |
|
 |
|
ATCA: From the Source
ATCA manufacturers are at the forefront of a dramatically
changing marketplace—not to mention a rapidly changing world.
Global issues, economic uncertainty, and the everyday demands of
providing innovative products for ever-evolving customers make
their role challenging. We asked a few ATCA manufacturers to
share their perspective. David Givens, Samtec; Nathan Tracy,
Tyco Electronics, Communications, Computer and Consumer
Electronics Business Unit; David Sideck, FCI, Electronics
Division; and Ed Garstkiewicz, HARTING Inc., gave us some
insight into the challenges and selection of new ATCA products.
more |
|
Connector
Testing EIA 364D Test Group 3:
The house is only as strong as the foundation
The connector housing has several functions. Its ability to
support the contacts and maintain their spacing is critical to a
strong connector foundation. The EIA 364D Test Group 3 helps
determine how stable the polymer is in your connector housing.
more |
|
Putting the Screws to Test:
Screw Machine Contacts
The
technology of tomorrow needs to be prototyped and tested today.
And when you need absolute precision and reliability, you need
solid machined contacts. With a little help from our friends
over at Swissturn USA, Positronics, IDI, Preci-Dip SA,
Multi-Contact, and Mill-Max, we’ll tell you what’s happening in
this area of the connector industry.
more |
|
APEC 2008: Applying Connector
Power
Connectors play a critical role in supporting the increasing
demand placed on power distribution systems, and connector
manufacturers have met that demand with an array of new
connectors. The key aspects of higher power ratings in smaller
profile connectors, together with a modular design, were
apparent in many of the interfaces on display at APEC 2008.
more |
|
The Top 10 Industry Trends:
No. 3, Outsourcing Changes the Manufacturing Alphabet
The manufacturing alphabet keeps changing because of
outsourcing—the OEM moves from the CEM to the ODM. What kind of
a “stew” does this create for the connector industry?
Click here
to read more about the third industry trend. |
|
Humidity
Testing—Worthwhile or Useless?
You’ve heard the statement, “it’s not the heat, it’s the
humidity” that will get you, and that may be the case with
humidity testing, too. Max Peel takes you through the process of
testing a connector by thermal shock, and then adds a good dose
of humidity. What’s important? And what’s not? Here are some
reasons to look at testing a connector in a humid environment.
more |
|
Fiber Optics
Continue to Connect Us to the Future
A single
optic fiber can convey the same number of high-speed signals as
a copper bundle of twisted pair conductors many times its size.
Improved signal fidelity and reduced cable maintenance are also
very attractive features of optic transmission. Fiber optics are
good for the long-haul, but will it work for those short runs?
more
|
|
Comparison
and Performance: EIA 364D Test Group 2
Comparative testing and performance assessment are two connector
testing purposes that are identified in this article. The
requestor of the test sets up the parameters for the number of
mating cycles that should be tested. Here are some additional
considerations.
more |
|
DesignCon
2008: Connecting Engineers
DesignCon
2008 Conference Chair Terry Morris and IEC President John
Janowiak join ChipHead for the start of another successful
DesignCon conference and exhibition. Connector manufacturers
were upbeat about the market and exhibited several new
interfaces. A proliferation of new advanced backplane
connectors indicates the intense competitive pressure to win
design-in now, which may effectively shut out competition
for several years. Here’s what we found at this year’s show.
more
|
|
The
Top 10 Industry Trends:
No. 2, Consolidation
This issue
features the second industry trend that we feel is affecting us
all: consolidation. Just about every industry has gone through
consolidation in recent years. Consolidation has been pervasive
in the electronics industry, influencing the total supply chain
and significantly changing the competitive landscape.
Click here
to read more about the second industry trend. |
|
Vibration
Testing: Shake, Rattle, and Roll—No Shock!
Max Peel takes you through the process of shaking, rattling, and
rolling a connector to ensure its mechanical and electrical
stability for a final product. Many items factor into the
qualification process. Here are some highlights of vibration
testing.
more |
|
Assessing
Manufacturability and Solder Joint Reliability of SMT Connectors
There has been a massive shift of electronic manufacturing from OEMs to the
Electronic Manufacturing Services Industry (EMS). As a result, one might wonder
what is happening to those R&D, development, and process engineering disciplines
necessary for world-class manufacturing. The following Celestica model may not
be universal, but this is one EMS company, formerly a subsidiary of IBM, that is
doing a lot to both transition and uphold former OEM engineering excellence.
more |
|
 |
|
Lasers in Medicine: A Technology Primer
Lasers are creating some amazing advancements in modern
medicine. Whether you need to remove a regretted tattoo, have an
old football knee injury that needs repair, or require diabetic
retinopathy eye repair, a laser session may be in your future.
Karl Jalbert, Bishop & Associates, gives you the how, when, and
why of how lasers support today’s medical achievements.
more
Fiber Optic
Beam Delivery for Laser Medicine
more |
|
Shock,
Rattle, and Vibrate with the EIA 364D: Group 1 Test
Qualification or specification testing of connectors is
performed according to the EIA 364D test specifications. The
mechanical stability of a connector is evaluated, according to
contact resistance criteria, by a series of exposures, including
shock and vibration. Here’s how it’s done.
more |
|
Reflections on
the 2008 Consumer Electronics Show
It
doesn’t seem to make any difference if you’re forecasting
connector usage and development from the management chair at a
connector manufacturer’s desk, or seated in front of your new
plasma TV at home: The Consumer Electronics Show always manages
to create some excitement for “what’s new” in the world of
consumer toys.
more |
|
RF Cable
Assemblies Signal Growth
RF cable assemblies are
manufactured for many markets and dominate several high-growth
markets, such as telecom, datacom, automotive, and mil-aero.
Manufacturers are looking for ways to serve their clients
locally. Here’s what one manufacturer is doing.
more |
|
RF From Another Perspective
Top
RF manufacturers share their perspective of what’s happening in
the RF world. What changes are they making to their product
lines to adapt to a changing marketplace? What are they doing to
satisfy their customer’s needs? And, what RF cable assembly
services do they provide? Product experts from Tyco, Molex,
Telegaertner, and IMS Connector Systems respond.
more |
|
The Top 10 Industry
Trends
Each month, the second issue of ConnectorSupplier.com
will feature a different industry trend that we feel is
affecting us all. The electronics industry is a fast moving and
rapidly changing environment. Selecting only 10 trends was a
challenge. Click here to read about the first trend.
more |
|
Contact
Resistance: Key to Success
Well-tested connectors pay back the effort with better
performance. Here are some factors to include in your testing
plan.
more |
|
Gigabit Ethernet:
Transforming the Network Landscape
Staying current
in the fast-moving electronics industry can be a challenge.
Advances in materials and technologies can quickly convert
today’s state-of-the-art products into tomorrow’s dinosaurs. The
Ethernet standard for local area networks is a perfect example
of a technology that continues to evolve to meet the industries
it serves.
more |
|
Measure
Twice, Test Once
All test sequences begin with a
measurement to establish the baseline for the parameter of
interest intended to simulate some field condition or
degradation mechanism. In this article, Dr. Bob discusses
electrical resistance measurements as used in the first test
group.
more |
|
2007: The Year
of the Backplane
An
escalation in the race for supremacy in backplane technology has
been evident throughout 2007, as four leading contenders have
announced a continuous stream of new products that push the
limits of both bandwidth and signal density. There is also a
level of sharing of design and manufacturing detail from these
four manufacturers that is unprecedented in such a highly
competitive market, but that shared information has become an
absolute requirement of the backplane user.
more |
|
Costa Rica: A near-shore alternative
A wide range of human resource capabilities, convenient
geographical location, free trade zone parks, tax benefits, and
a lower worker wage, all make Costa Rica an attractive country
in which to do business. Plus, it’s not a bad place for a
company retreat! Find out more about Costa Rica’s advantages as
a manufacturing center.
more |
|
Devil
or Angel? Connector
Testing
You’re working on a new product and you have the “devil” on one
shoulder urging you to manufacture without testing and risk the
consequences. The “angel” is on your other shoulder encouraging
you to do the “right” thing, but boy, will you pay for that
decision, and with hard, cold cash. Which do you choose?
more |
|
Non-Automotive
Transportation Revs Up
In
the high-tech world of global connector manufacturers, the word
NAT does not mean a small bothersome insect that lives in the
ground. NAT is the acronym for the non-automotive transportation
connector market.
more |
|
Automotive Connectors: Driven By
High-Tech Requirements
FCI’s automotive division offers design solutions to help
vehicle manufacturers keep up with the increasing number of
features and functions of the modern car.
more |
|
The
How and Why of Connector Testing Programs
Dr. Bob begins a series of articles on connector testing
programs, starting with an overview of connector testing
programs in terms of procedures and purposes—the “how” and “why”
of connector testing.
more |
|
Backplane Sources Shifting
Competition for
backplane assemblies that are variations of an industry standard
has become fierce, as OEMs increasingly adopt the economic and
time-to-market advantages that standards-based systems offer.
The timeless suppliers are adjusting to the market and a
newcomer surfaces.
more |
|
Navigating the Channel: An Overview of High-Speed Backplane
Interconnects
Whichever backplane design is chosen to meet ever-changing speed
and performance requirements, design engineers ultimately need
to consider what’s to come beyond current standards. To lower
applied costs and extend the system’s lifecycle, a backplane’s
infrastructure needs to have forward-compatibility that enables
product use years down the road. Here are some options.
more |
|
The
M12 Evolves—Will it Become the Industrial Automation Standard?
Industrial automation plays an increasingly important role in
the global economy. Not only does this automation improve
productivity costs, it also improves the quality of the products
produced. Equipment manufacturers look for reliable, low-cost,
and rugged connectors. Will the M12 be the solution?
more |
|
From DMC to Test, Dr. Bob’s New Connector Series Begins
Dr. Bob introduces a new series of connector articles which
will explore the relationship of connector degradation mechanism
to connector testing. The new series will include discussions on
developing a testing program, testing procedures for
conditioning and evaluation, and experiences in connector
testing. Max Peel will partner with Dr. Bob.
more
|
|
Mezzanine Connectors are Stacking Up
Cramming greater functionality into smaller boxes, while
producing a modular system that permits user repair and future
upgrades, is an ongoing challenge to system packaging engineers.
Does the mezzanine connector fit the bill?
more |
|
China: Navigating the New Frontier
While navigating any new frontier, it’s always a good idea to
take a couple friends along that can make the trip less
treacherous, more rewarding, and you’ll have someone to share
the burdens and the joys of the journey. Joseph Likens with
Synergetic Sourcing, and Christopher Memet from François Frères,
have ventured into the world of Chinese manufacturing and
sourcing. Their experiences may help you on your trek to this
new world of opportunity.
more |
|
World Cable
Assembly Market: Shifting Industry Market Structure
Traditionally regarded as mature and stable, the cable assembly
manufacturing industry may be poised for significant change
through the remainder of the decade.
more |
|
Mobile Phone
Production Continues to Soar
There are approximately 15 significant mobile phone
manufacturers, however, Nokia, Motorola, Samsung, Siemens,
Sony-Ericsson, and LG Electronics account for approximately 80
percent of the total market. In a typical one-year period, each
of the major suppliers will put more than 20 new mobile phone
designs into production. That is a lot of new product design
and, also, a lot of component design-in activity.
more |
|
A Review of the Apple iPhone
John MacWilliams has had a couple months to play, tinker, and
bond with his iPhone. He offers us his thoughts on what works,
what could be improved, and what’s not so hot.
more |
|
Connector
Basics
Degradation Mechanisms: Loss in contact normal force.
The degradation concern for contact force loss is addressed by
proper material selection to counter the effects of stress
relaxation, and by proper mating practices to prevent
overstressing of contact beams during application of the
connectors. These issues are important because of their
potential impact on connector susceptibility to micromotions.
Dr. Bob explains how to do this.
more
|
|
Tried-and-True, Or Something New?
Connector
standards have disadvantages, but using one could help generate
innovation elsewhere in the product design.
Electronic connectors conforming to a standard have been part of
the product mix since the beginning of the electronics age. An
industry-accepted standard interface opens the market to
multiple suppliers building equipment that can be assured of
both mechanical, as well as electrical, compatibility.
more |
|
Important
Reading!
The 2007 iNEMI Roadmap:
Emerging
Markets, Emerging Technologies
The
2007 iNEMI Roadmap identifies that digital convergence is
occurring rapidly for existing markets and many key emerging
markets, which are driven by consumer demand and social values,
including health care, energy conservation, and homeland
security. The findings from this study could affect us all, both
professionally and personally.
more |
|
The Return of Fiber Optics
Many people believed fiber optics would be the future of
electronic interconnect. In the ‘80s and ‘90s, hundreds of
millions were invested in research and development to pave the
way for that anticipated nirvana. And then 2000 rolled around.
more |
Connector Basics
Connector Degradation Mechanisms: Wear
There are two primary mechanisms that cause wear in connectors.
The most obvious one is the wear that occurs each time the
connector is mated. The second mechanism is wear that occurs due
to fretting motions during the application life of the
connector. What can you do to offset wear?
more |
|
ESD Protection--Sparking Interest
Manufacturers of electronic
products have always faced the destructive effects of sudden
user-generated voltage surges, and have utilized a combination
of defenses at the system, PCB, and chip levels to combat the
problem. As chip transistor sizes shrink, susceptibility to
damage increases. The profusion of portable devices exposes a
greater range of electronic products to unwanted spikes in
voltage. Here are some solutions to the ESD problem.
more |
Design
Guidelines Ease Selection of EMI-filtered Connectors
Filtered connectors are little-understood but useful components
for reducing conducted and radiated interference. Some
guidelines from Spectrum Control can help you specify
appropriate types for your application.
more |
|
Making
the Connection—Compliant Pin or Surface Mount?
The potential electrical advantages
offered by surface mount connectors are a lively topic of debate
among engineers, but justified concerns still exist regarding
the use of larger surface-mounted connectors. Solder joint
fatigue, connector registration, and coplanarity issues must be
resolved, and solutions must be fully documented before the
industry adopts surface mount connectors as mainstream
technology.
more |
|
 |
|
Advances in SMT Backplane
Connectors
Presenters: Phil
Stokoe, Burke Hunsaker, and Douglas Cannon, Amphenol TCS
With
recent gains by semi-conductor manufacturers resulting in the
widespread availability of devices capable of driving high-speed
signals over longer printed circuit board traces, system
designers are presently considering product designs that have
data rates up to 25 Gb/s. This requirement challenges the
physical capabilities of further compliant pin miniaturization.
The paper,
Advances in SMT Backplane Connectors, describes a significant
advancement in the development of surface mount backplane
connectors that meet industry standards of reliability and
reparability. The connector has a board footprint and via
structure that can meet the electrical performance needed to
satisfy future system requirements.
Request a copy of this paper. |
|
 |
|
Connector Basics:
Connector Degradation Mechanisms—Corrosion Part II
The importance of a nickel underplate in gold-plated connector
systems cannot be overemphasized. Why is nickel underplate so
important, and what effect does it have on corrosion
degradation? more |
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Sockets
Succeed in a Continually Evolving Marketplace
The socket market accounts for approximately five percent of
total world connector sales. The health and vitality of the
computer and semiconductor markets are major factors in how well
the socket market will do this year. Here’s what to expect...more. |
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Problem Solved:
Socket Adapters Resolve RoHS-Compliant Soldering Problems
Many printed circuit
boards are now completely converted to RoHS compliancy, while
many others are still manufactured in the “old way.” Lead-free
BGA-to-tin/lead BGA adapters are one solution to this
compatibility dilemma.
more |
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Connector
Basics:
Connector Degradation Mechanisms—Corrosion Part I
The kinetics of corrosion mechanisms in connectors can be very
complex, but for the purposes of this discussion, two such
mechanisms will be highlighted: surface corrosion and
motion-induced corrosion, or fretting corrosion. What can be
done about it? There are two general approaches to fretting
corrosion prevention, one directed at preventing fretting, and
one at preventing corrosion.
more |
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Industry
Outlook:
Is the White-Hot Consumer Electronics Market Poised to Cool?
Growth has been substantial in consumer electronics
during the last few years, but one wonders whether double-digit
rates can continue, particularly since we are in the fifth year
of the current economic expansion.
more |
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Life
after Lead: Emerging Environmental Mandates
Spur Innovations in Connector Development
Global efforts
to reduce the amount of potentially harmful substances released
into the environment has gained traction over the past few
years, and will likely play a significant role in the electronic
equipment market for the foreseeable future.
The possibility of total bans on
the use of additional materials commonly found in connectors
today may require substantial changes in connector design and
fabrication processes, including the ability to economically
reclaim all materials. Connector manufacturers must continue to
closely monitor evolving environmental mandates to anticipate
unintended consequences of these efforts and develop responses
that minimize the cost impact. What else is required of the
connector manufacturers?
more |
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The Shape of Things to Come:
Rectangular Connectors Find Their Place in the Future
Over
the next five years, I/O rectangular growth is anticipated to be
slightly above overall connector growth. Much of this growth
will be in high-speed connectors used in cable assemblies.
Here’s a look at the products and market.
more |
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Connector Basics: Connector Degradation Mechanism
This
is the first in a series of articles about connector degradation
mechanisms. The purpose of this article is to provide a
rationale as to why they are important to connector performance.
Following articles will discuss degradation mechanisms in
additional detail. At the end of this article, you will be able
to provide feedback on this subject and also be able to
participate in an online discussion with others in the industry.
If you have specific questions regarding future topics, email
them to
questions@connectorsupplier.com, and we will respond.
more |
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Shielded vs. Unshielded High-Speed Backplane Connectors
The market for high-speed
backplane, mezzanine, and midplane connectors has evolved into
shielded and unshielded categories, both claiming performance to
support 10+ Gb/s signaling. The general perception is that
shielded connectors can provide greater bandwidth than their
unshielded relatives, but practical application at speeds
typical of today’s systems have proven unshielded connectors are
capable of acceptable performance. What factors are important in
deciding which connector type to use?
more |
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Hanover Fair 1947-2007 in Review
With over 230,000 visitors, Germany’s Hannover Messe
reconfirmed its position as a leading technology event for
the industry. Connector manufacturers that specifically
service the industrial market, and sell products for
applications in harsh environments, consider the Hanover Fair
an excellent event to showcase their products to the
industry. Here’s what’s new.
more |
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New
Connector Products Bring On the Future
Chalk it up to increasing technical challenges, intense
competitive pressure, advanced packaging demands, or several
profitable years, but the connector industry is currently
introducing new products at a furious pace. Here's what's new.
more |
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Computer
Industry Trends
The computer and peripherals industry is among the largest
markets for connectors, totaling $8.087 billion in 2006, with an
anticipated market of $12.067 billion in 2011.
Click here
for the significant business and technology forces that
affect this industry. |
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Pumping up the Power
Management of power and thermal issues has become a prime
consideration in the development of new computing and
communications equipment. The challenge of packing greater
system functionality and speed in smaller spaces has impacted
every component in the product, including connectors.
more |
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Solid Contacts Make the
Connection With Smaller Technologies
Positronics’
provides a new look at an age-old interconnect design, solid
machined power contacts. If size reduction is key to your system
design and power connectors are part of that issue, solid
machined power contacts may offer the highest density solution,
if not best all-around technical choice.
more |
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Beat me, Soak me, Freeze me: The World of Harsh Environment
Connectors
Whether it is on a drilling platform operating in the middle of
an ocean, in a factory where caustic chemicals are being
utilized, or in another extreme environment, industrial
manufacturers are building equipment that operates effectively
and reliably in challenging situations. Selecting connector
technology and materials that can meet tough requirements is key
to successfully building equipment for these conditions.
more |
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LEMO’s Dennis Warren On Connector Design
For Extreme Environments
ConnectorSupplier.com
editor Alice Tanghe asked Dennis Warren, applications engineer
for Lemo USA, what design features should be considered when
designing a connector for harsh environments. Don’t miss the tip
at the end of the article regarding maintenance.
more |
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Connector
Reliability: The Role of Contact Spring Alloys
Contact resistance
stability is controlled by having sufficient mechanical force in
the connector spring members to insure adequate metal-to-metal
contact area for electrical conduction across the numerous
constrictions on the microscopically-rough contact interfaces. A
minimum contact force is required to insure low and stable
contact resistance, and the minimum contact force varies with
the metals that comprise the contact interface. Read this guide
to choose the correct metal for your connector design.
more |
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DesignCon 2007 in Review
Couldn’t find your way to San Jose?
Bishop and
Associates’ Bob Hult shows you the interconnect product
highlights for this year’s DesignCon, and provides some insight
into how this will affect the industry.
more |
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From the
Beginning: A Short History of RF Technology
Some
RF history, a few fun facts, and a great RF identifier.
more |
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Center contacts
in coaxial male connectors: why do we add this feature to our
products?
Growing adoption of HDTV and digital media centers in the home
means that the slightest degradations in signal quality will be
magnified. Here are a few tips for selecting the best connector
for this product.
more |
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RF-Controlled Robo-Warriors
There are several technological challenges to
overcome before an armed autonomous robot war fighter hits the
battlefield. But don’t fool yourself: The machines are coming.
It’s not a question of whether they will; it’s a question of
when.
more |
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Rediscovering Connector Technology
All issues
concerned with good connector design and end-use require an
understanding of basic contact theory and a good knowledge of
design and connector materials—the lack of understanding
and appreciation of these issues poses a serious threat to the
development of reliable new products. Have changes in the
industry created a concern that some of the basic principles of
connector design and utilization have been lost?
more |
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Connector Basics
Electrical Contact Resistance: Review of Elementary Concepts
The
service life of electrical interconnections is affected by many
factors that compromise the integrity of the contact interfaces,
and lead to the degradation and failure of all electrical
connections. Failure is always preceded by a significant
increase in contact resistance at the electrical interfaces.
Learn the basics of electrical contact resistance. |
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Consumers,
Computers & Connectors
Hundreds of companies and
200,000 attendees celebrated yet another Consumer
Electronics Show in Las Vegas in early January.
more |
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Our Overview of the World Terminal
Block Market
While the terminal block market is, and always has been, a
strong and somewhat resilient product line, worldwide factors
could affect what we see in the future. Which industry will
carry the line?
more |
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Connector Basics
Terminal Blocks: A Guide to Getting Better Connected
When making a terminal block connection decision it is
important to look carefully at your application and what
field wiring technology would be accepted. Additionally, you
should look at what you can save in installation time by
using IDC, push-in, or tension clamp technology instead of
screw clamp technology, as they offer additional benefits.
Click here to make an informed choice.
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Sunny Days at
Electronica 2006
The 2006 Electronica Fair in Munich was blessed with plenty of
sunshine not only outside, but also inside the exhibition halls.
The economic upturn most of us experienced in 2006 radiated in
every hall and at every booth.
more |
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I/O Interfaces: Copper Still Dominates
I/O
connectors have been through a significant transformation.
Most of this is a result of the change in the computing
architecture and the emergence of high-speed copper
interconnects. Once thought to be the domain of optical
interconnects, the high-speed copper I/O technologies are
now leading the connector world.
more |
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Flexibility is Key for
Today's Embedded Computer Market
Embedded
computers are often connector intensive, as they typically
require communication and power from external sources. An
embedded computer may be utilized in many different products,
making connection flexibility a key attribute of the unit.
more |
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Moving Beyond the GHz Era
While In-Stat’s Fall 2006
Microprocessor Forum was not meant to deal specifically with
connectors, it did provide a perspective of the technology
trends driving microprocessors (MPUs)—and by association,
the electronic equipment fostered by these technology
developments.
more |
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New Tools
Support High-Speed Connectors
Engineers are faced with many connector design issues while
developing new products. They have discovered that accurate
modeling and simulation of high-speed circuits has become an
essential step in the design process. Connector suppliers that
have these interface design tools provide a great value-added
service.
more |
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Flexible
Printed Circuits: Bend or Break?
In the
past decade, FPCs have been redesigned to save space and
weight, while increasing signal transfer speed and circuit
complexity. The widespread use in various market sectors and
numerous applications proves the reliability and economic
value of FPC. What’s new?
more |
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Designing for a Flexible Market
FPCs provide new options to address electronic space
constraints.
more |
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The Ubiquitous Nature of Networks
Networks
permeate the communications and computer landscape. The main
connector used in these Ethernet networks is the RJ-45 modular
jack. What kind of implications will there be for the connector
industry as we move to 10 Gbits?
more
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World Competitors
Wrangle for the Industrial Connector Market
The world is
made up of industrial and business consumers, and the industrial
market exists to provide the products they will consume. Much
automated equipment is required to satisfy these needs, and
there are a multitude of companies around the world that build
equipment for these industries. Here's what's happening with the
industrial connector market.
more |
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The Evolution of Contact Design
Designing an effective connector requires a delicate balance
between potentially conflicting electrical and mechanical
requirements. Bob Hult gives you the inside line on new
contact designs.
more |
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PCI Express Connectors:
Meeting the Challenge
How is PCI Express meeting the
challenge of high-performance connecting, yet remaining
compatible
with legacy PCI software? Bob Hult,
of Bishop & Associates, answers your PCI Express questions.
more |
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Demystifying
the World of RF Connectors
What input and output connectors are
used with Wi-Fi ® certified products? Many of these
connectors are not easily recognizable. We will try to give
you a little background on the common Wi-Fi connectors and
some tips to help you identify them.
more |
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Emerging Connector Markets in Central and Eastern Europe
Bishop & Associates have completed a new research report
dedicated to the emerging connector markets in Central and
Eastern Europe (CEE). During the last five years the region has
been somewhat in the shadow of China when it comes to (reports
on) the electronics industry. Nevertheless, a lot of investments
have been flowing into the region during the past 15 years, and
continue to do so. OEMs and EMS companies, even some from Asia
and China, have built huge production plants in the region.
Following their lead are component suppliers that want to stay
close to their customers and exploit the local potential.
more |
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Connectors: Less
mechanical, more electrical
Designs of high performance connectors,
whether expensive backplane connectors or inexpensive
standard connectors used on the latest personal computer,
begin life with a defined electrical performance
requirement. The primary responsibility for this design
function goes to the signal integrity engineer. What's
behind this change and, will the copper connector soon reach
its limit?
more |
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Memory Module Connector Future
Does FRAM make other modules a DIMM memory?
Higher performance PCs with new forms of memory will create room
for a new memory module connector. Bishop & Associates’ Rick
Lewis’ discussion of ferromagnetic random access memory (FRAM)
and magnetoresistive random access memory (MRAM) devices help
you look into the future of these connectors.
more |
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Bigger May Not Be Better
The convergence
of data, voice, and video has sparked an impressive flow of new
innovative products that inform and entertain, as well as
provide a platform to conduct work. Mobile access to these and
many new services is just the most recent expansion of this
evolving market for connectors. Bishop & Associastes' Bob Hult
gives you the update on what's happening with AdvancedTCA, AMC,
and MicroTCA.
more |
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FTTx: Wherever Fiber Will Go
The outlook
for fiber optic networks and apparatus is an exciting one,
driven by intense competition among service providers, the
shift to packet technology, and the growing demand for
broadband services. However, that was not what the buzz on
the OSP Expo exhibit floor was all about.
more |
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Core Technology Update
There are thousands of standard and application
specific connectors used in every conceivable type of electrical
and electronic equipment. And, while not as pervasive as
resistors and capacitors, billions of connectors are used every
year to “connect” circuits, packages, chassis, cables, and
systems. Connectors have certain core technologies that are at
the heart of design and manufacturing processes. These
competencies are well advanced in the industry, with many years
of experience behind them.
more |
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Serial Attached SCSI vs. Serial ATA
Speed, heat, space... all important variables to consider
when making a connector design decision. Bishop &
Associates' Rick Lewis compares two primary interfaces and
tells you what's new.
more |
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Midplane Connectors – Bridging the Gap
Market
potential for connectors specifically designed for differential
orthogonal applications are apparently driving the development
of new products from Tyco Electronics and Amphenol TCS, and may
become the preferred architecture to support 12+ Gb/s systems.
Connector specialist Bob Hult explains the technology and
offers more new products to peruse.
more |
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The iNEMI Roadmap 2007 Connector Preview
Industry
dynamics, a market review, and key trends in the connector
industry are highlighted in this preview of the iNEMI
2007 Roadmap.
more |
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Final
Countdown to RoHS
By far the
largest impact RoHS has had on the electronics industry is
the elimination of lead from solder and contact plating. The
wave soldered PCB joint has proven to be a reliable and
cost-effective method of mechanically and electrically
attaching both active and passive devices to the board. Many exemptions have
been requested by a variety of industries claiming the lack
of acceptable alternative materials to lead, or that
critical reliability could not be verified in the allowed
timeframes. Do you qualify for an exemption?
more |
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Rock Stars at the Hanover
Fair 2006
Upbeat was
the mood at the Hanover Fair this year. The German
engineering sector is experiencing a period of good growth
and order books are full. The situation in Germany, the
world's leading export nation, is an important indicator for
most other countries in Europe and elsewhere. Combine this
with a strong performance of the global economy and it
becomes clear why most executives were positive about the
near future.
more |
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Military
Connectors Stepping to a Commercial Beat
A significant reduction in equipment being procured with
full military specifications is now in progress. The
ramifications have been felt throughout the supply chain.
For the connector industry, it means that the potential for
sale of standard products is greatly enhanced and that even
connector companies without full mil-spec parts may have an
opportunity in what was once a closed market.
more |
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Connector
Value-Added Business: Should I stay or should I go?
Not all connector companies have stayed away from value-added
products and services. Given the breadth of the electronic
industry and its multiplicity of opportunities, there are many
different types of value-added businesses to be had. There are
companies in the connector industry—Foxconn, Tyco, Molex, and
others—who have significant value-added activities in other
product categories such as fiber optic transceivers, switches,
relays, membrane keyboards, and others. Does this add value to
their core connector business ...or not?
more |
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Socket Evolution
With a market value of over $2 billion worldwide, sockets
are a viable part of the connector world. John MacWIliams
explains the evolution of the socket from a basic IC-holder
to a multi-faceted component of its own.There seems to be no
end in sight to where the socket and it's various
applications will go.
more |
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Bluetooth
is “Gold” in Wireless Market
The market that has developed around the Bluetooth
technology has quickly evolved. Consumer products, computer
equipment, and automobiles are more and more
Bluetooth-enabled and have adopted the technology to suit
the application and it allows the devices to
communicate with each other.
In 2004,
Bluetooth-enabled product sales were still dominated by
mobile phones. Last November, the Bluetooth Special Interest
Group (SIG) announced that the Bluetooth market had passed
the milestone of 9.5 million Bluetooth units shipped per
week.
more |
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Standards:
Setting the Pace of Interconnects
Global competition and a significant reduction in design cycles
have taken a toll on profit margins across the spectrum of
electronic equipment manufacturers. Designers no longer have the
luxury of carefully evaluating individual components to insure
performance in each new application. Involvement in creating
industry standards for interconnects can help you be a leader in
product design.
more |
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PCI Express Ramps Up
How long
will it take for the PC OEMs to replace all of the PCI slots
with PCIe slots? Customer demand will determine how fast the
change-over occurs, but it will happen, and the move in that
direction has already started.
more |
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CeBIT 2006: Connector Types and Technologies Poised for
Growth
Miniaturization, mobility, and wireless
communication technologies evolve rapidly and portable devices
are becoming more and more powerful tools for communicating,
computing, entertaining, and organizing. CeBIT offers us a good
opportunity to have a closer look at some of the connector types
and technologies poised for growth by examining new products
that use these interfaces in the consumer market. Here's what we
saw...more |
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Roadmapping the Connector Industry
Plan a successful "trip" and avoid as many roadblocks as you
can
All companies want to be on the road to high profits and
successful products but, not one roadmap fits all.
Some companies or organizations will do an internal roadmap,
others an industry roadmap, or both. For instance, if your
business depends on I/O connectors and cable assemblies, you
might want to be roadmapping the impact of WiFi on your
business. Or a
wafer scale, flip chip, and chip scale packaging roadmap may be
more appropriate if you make test sockets.
more |
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Blades Cutting into Server Market
The blade server market is set to grow. Each year the
products mature and the capability increases. The capability
of the blades in a fault-tolerant environment, coupled with the advances in
software to manage and configure the systems, will only enhance the place of
blade servers in the marketplace.
more |
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Infiniband
Finding Its Niche
When
InfiniBand was first proposed, it was touted as the next
generation I/O for servers, with many believing its
application would reach down to the desktop PC. Multiple
connectors were specified and the connector market was
forecast at hundreds of millions dollars. But, what started
with great fanfare soon faded when development delays,
migration problems, chip complexities, and cost began to
take its toll. In spite of all the predictions of doom,
InfiniBand is still a viable and useful technology. Here's
what's happening today.
more |
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The Anatomy
of a Pore in Gold Plated Contacts
Cost pressures have increased on all components,
particularly those used in high-volume computer,
communications, and consumer applications. Many of these
applications are subject to offshore outsourcing and
subcontractor manufacturing in the supply chain to meet
these cost pressures.
This paper discusses an important and technical aspect of
connector design and manufacturing which must be properly
addressed in the application design, and then controlled, to
prevent field failure. If the connector plating process is
not properly specified and controlled, the plating and its
susceptibility to porosity-related problems will occur. This
is not an area for cost cuts.
more |
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How Small
Can We Go?
An update on memory cards
Memory
cards have gone through a decade-long process of evolution ─
from the early PCMCIA days to the micro-miniature cards and
sockets available today. This evolution has been driven by
market trends toward smaller and smaller mobile devices and
the introduction of digital still cameras. What's available
in memory cards today?
more |
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Revisiting DesignCon 2006
DesignCon 2006 has proven again to be the premier showcase for
the semiconductor and electronic design engineering communities
in the U.S. The conference, held each year at the Santa Clara
Convention Center, drew a record number of exhibitors and over
5,000 registered attendees. Here's what's new in connectors.
more |
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Industrial Ethernet… and then there was light!
Connector manufacturers have started to expand
their portfolios for fiber optic connectors. The barrier
that once existed with end-users, due to the difficult
handling of fiber optic connectors and the loss of signal,
has been largely overcome by the connector manufacturers by
using new innovative solutions and technology.
more |
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Amphenol on the Move
The playing field among major connector suppliers is in a
period of transition. The acquisition of Teradyne TCS by
Amphenol, the purchase of FCI Electronics by Bain Capital,
and the recently announced spin-off of Tyco Electronics from
Tyco International reflects the repositioning that is
occurring throughout the industry. CS.com takes a
close look at the Amphenol-TCS acquisition.
more |
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Backplane Interconnects: a Solution
for Every Application
After
nearly 25 years of evolutionary development, standards-based
backplane and interconnection systems are undergoing rapid
change. The nature and pace of the more recent technical
developments are nothing short of revolutionary, which, for
the equipment designer, means not only more platforms to
choose from, but also more powerful platforms that
address next generation equipment performance and cost
requirements.
more |
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Consumer Electronics at its Best: CES and MacWorld
John
MacWilliams tells us what he experienced at the Consumer
Electronics and MacWorld shows and gives us some idea of how
this huge market will impact the connector industry and the
consumer products you are designing. How many connectors will
the televisions of the future have? What's new for the socket
market? Check it out...more |
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Packaging Levels Help Organize Interconnect Systems
Poke your head into just about any piece of electronic
gear today and what you encounter is a maze of
interconnected modules and sub-assemblies. From cell
phones to mainframe computers, the glue that brings all
of these elements together is a huge variety of
connectors of every style and size.
more |
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Part II: Connectors for a Wireless
World
Your choice of RF connectors can have a significant
impact on achieving good system design. The best choice will
allow for increasing the packaging density of panels and RF
modules found within wireless infrastructure equipment and
can also result in reducing costs associated with the
initial installation, as well as the ongoing costs of
maintenance and equipment upgrading. Here are the connectors
you'll need.
more |
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Industrial Ethernet PoE: May the Force
be with You
Over
the next few years, PoE (Power over Ethernet) is expected to
become a standard feature on all high-end switches and
routers. PoE has also made
successful inroads into industrial Ethernet networks and,
connector manufacturers have seized the opportunity to
release PoE compliant connectors to support and even help
create the market demand. more |
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Connectors for a Wireless World
Growing demand for RF communication products continues
unabated. RF
equipment designers that are successfully answering
this demand require optimal packaging and interconnection
design. Here's what RF connector manufacturers are doing to
help.
more |
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Size always matters
Offering a small footprint, high-density interface, the
Molex iPass connector system frees up valuable PCB surface
area while doubling the effective port density.
more |
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The
Electronics Chameleon: Copper
Changing to Meet the Need for Speed
Copper’s many useful properties are indispensable to the modern
world. Essentially, all of today’s electronics require the use
of copper in one form or another. Souriau engineer, Tam Nguyen,
describes how high-performance RF connectors fit in this world
of copper.
more |
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Connector
Innovation from Teradyne
The market for high-performance connectors is
becoming quite full, but the specific needs of selected
markets continue to drive innovation in new interconnects.
Here’s what’s new at Teradyne.
more |
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Staying Close
to Your Supply Chain Partners – A Global Imperative
Companies that get their supply
chain right are increasingly recognized for outstanding
financial performance. How do they do it?
more |
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Z-Pack
—
Packing New Options
Instead of promoting a universal interface intended to
satisfy all applications, Tyco looks at the specific needs
of each market segment and develops products that are tuned
to those unique requirements. Bob Hult, connector specialist
with Bishop & Associates, looks at the building blocks Tyco
has put together in creating the Z-Pack high-speed backplane
connector system.
more |
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Connector Philosophies Generate More
Options
The debate between physical and virtual shields in
high-speed backplane connectors has become a contentious
issue in the industry today. Like the folks at the food
store asking your preference for paper or plastic, the
advantages of air or plastic dielectrics within the
interface is being hotly debated. We compare the products of
FCI, Tyco, and Teradyne.
more |
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World Market Dynamics and the Future of
Connectors
Electronics and connector growth over the next decade are tied
to several key socio-economic variables. Here's what you should
look for.
more |
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Changing Competitive Dynamics in the
Cable Assembly Industry
The cost of labor is one of the key
determinants of competitiveness in the wiring harness industry.
There are other factors you should consider when choosing an
assembler.
more |
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Product Review: Teradyne's GbX Pushes the Bandwidth
Connector specialist, Bob Hult of Bishop & Associates, reviews
Teradyne's newest addition to its GbX line of high-speed
backplane connectors.
more |
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Harnessing the Tools to Move Ahead in Cable and Wire Assembly
The Wiring Harness Manufacturer’s Association (www.whma.org) was
established in 1993 and is the only organization exclusively
serving American manufacturers of wiring harnesses, electronic
cable assemblies, and cord sets. Lyle Fahning, the chairman of
WHMA and president of Technical Services for Electronics, gives
CS.com
readers some insight into the organization and industry today.
more |
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Evolving Automotive Connectors
Consumers have begun to expect the same level of comfort,
convenience, and security that is in their home to be available
in their cars. The transition to the digital auto has begun and
the introduction of new automotive features will mandate the
creation of an entirely new breed of interconnect.
more |
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Connector Basics: The Development of
Application Specific Connectors
Connector manufacturer ODU lets you know what you can expect if
your product requires a connector that's not off-the-shelf.
more |
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Connector Basics:
Applying the
Design Process
Learn how to apply the principles of good connector design to
develop a specific PCI Express connector. A team of Molex
product engineers and developers give us all the tips.
more |
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Connector
Basics: Designing High-Speed Connectors
The development of high-speed connectors requires consideration
of many factors that
determine the performance of the interface.
A team of Molex product design and development engineers give us
the lowdown on the process they use to bring a new connector
from concept to production.
more |
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Connector Basics
- Where in the World do Connectors Fit?
Whether you design or purchase connectors, understanding
connector technology and discussing technology trends requires a
basic look at where connectors fit into the world of
electrical/electronic applications. The following feature will
give you an explanation of that relationship and set the stage
for an ongoing series of articles on connector basics.
more |
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RoHS Rules Roil the Industry
How will manufacturers handle the
challenges of implementing “greener” components and
end-products into the electronics industry? These
guidelines will help your company meet the July 2006
deadline.
more |
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There’s no such thing as a free launch!
The PCB launch of high-speed backplane connectors has been
identified as a major contributor of distortion, in some cases
severely limiting the performance capabilities of the connector
itself. These suggestions will help with your design.
more |
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Industrial
Ethernet: the Mother of all Networks?
Whether you’re designing for the office or the factory floor,
the following guidelines and options will help in making the
correct connection.
more |
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Stop the Noise! Filter Connectors 101
Design
engineers that anticipate EMC issues, and use filtered
connectors at the start of a design, can more easily work toward
an integrated solution that includes proper grounding,
shielding, good PCB and cable design, as well as filtering.
Adding a filter connector late in the design cycle often causes
PCB changes, panel cutout modifications, increased system costs,
as well as design delays. Here’s how to avoid those problems…
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Power Connectors are Heating Up
It appears that advancing
technology has finally reached the power connector market
segment and positive things are happening. Innovative contact
designs will continue to result in connectors that increase
performance, consume less space, generate less heat, and cost
less.
more |
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FCI's Problem Solving Approach Changes
Market
Every so often
someone takes an entirely new approach to a problem and comes up
with a solution that offers advantages that change the shape of
the market. The FCI AirMax VS™
may be just such a solution.
more |
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Interconnect Innovation at its
Best
Creativity within the connector industry occurs at every
level—from the largest global suppliers, to the independent
concept developers hoping to carve out a new niche. Demands
for higher density, bandwidth, and power ratings, together
with ease of application and reduced cost, have resulted in
new interconnect systems that can support next generation
products. What are these new products?
more |
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Lead-free is
Not Free
The huge global expansion of electronic products is
generating alarm in environmental quarters about the
amount of “e-waste” that is piling up in our landfills.
Lead is one of several culprits that have been targeted
for reduction, which puts traditional tin/lead solder in
the crosshairs. Connector manufacturers are looking for
ways to contain costs while implementing lead-free
components and processes into the industry. This is what
the industry is doing to “get the lead out”…more |
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►MEET YOUR
SUPPLIER

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Meet Your Supplier:
Radiall
Manufacturing coaxial
plugs since 1952, Radiall helps many rugged, high-reliability
markets make a secure, quality connection.
more |
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Delphi Corp: Innovation for the Real World
Look under the hood of almost any automobile, and you’ll see
innovations by Delphi’s global engineering team. But their
efforts aren’t limited to one audience: Delphi products are also
in the military, aerospace, medical, industrial, fiber optic,
and commercial markets.
more |
HiRel Connectors Inc.:
Custom Reliability, Quality Standards
For more than 40 years, HiRel Connectors Inc. has designed and
manufactured connectors with the reliability and quality
required of the strictest military standards, and they design
custom connectors too.
more |
Array Connector Corporation: Quality, Speed,
Competitive Pricing
Quality is Array’s highest priority. Unlike many competitors,
Array manufactures in a single location, which allows every
process, every detail, and every stage of manufacturing to be
monitored to ensure the highest standards are upheld.
more |
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Schaltbau: Creating Safe
Connections
Schaltbau’s extensive experience in developing highly reliable
and rugged connectors for the railway industry has set the stage
for expansion into other markets. A safe connection is the
standard at Schaltbau.
more |
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Caplugs Has It All Covered
For 60 years, Caplugs has protected products in almost all
industries—providing caps, plugs, wraps, tubes, and
netting—ensuring your products arrive at the end-user
damage-free.
more |
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CWB Electronics Moves to U.S.
Chinese-owned CWB Electronics brings its connectors and wiring
harness capabilities to the U.S. as long-time industry
professional, Richard Powell, begins the work of creating a
distribution and manufacturer’s representative network.
more
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Multi-Contact: Meeting the Demand for High Performance
Multi-Contact is a manufacturer of precision electrical and
electronic connectors and interconnection systems for the most
demanding applications in aerospace, robotics, test and
measurement, medical, solar energy, power distribution, and
other industries.
Read more
about what this company has to offer. |
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Fischer Connectors
High performance connector and cable system solutions
For more than 50 years, Fischer Connectors has been designing,
manufacturing, and distributing high-performance circular
push-pull connectors, while helping you through the challenging
process of selecting the right connector for your needs.
Click here for more
information on Fischer. |
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Yamaichi—World Class Reliability
With
its versatility and highly reliable products, Yamaichi is
poised to make major
contributions to the development of industries that are
fulfilling today’s wide-ranging information technology
requirements.
more |
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IMS Connector Systems: Global Markets
Expand With New Products
As a
technology driven, internationally active company, IMS
Connector Systems develops and manufactures a large
selection of RF products for many diverse markets. Its
latest venture is in the medical market.
more |
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Meet Your Supplier: NICOMATIC
NICOMATIC has made a name for itself by designing the building
blocks of better connections for consumer, high-tech, and
military applications.
more |
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Samtec Thrives by Providing Sudden Service
Samtec,
Inc. has ranked
Number One
overall in Bishop & Associates’
annual connector industry customer survey for the past 11
years. Sudden Service is its philosophy, but there's more to
this successful connector manufacturer.
more |
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Winchester Electronics: Connecting
Innovation to Application
Winchester's new product development efforts focus
on leading-edge, high-bandwidth interconnect product, along
with power management and system level solutions. Global
interconnect solutions and true supply chain management make
a winning company.
more |
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Neoconix, a New Dimension in Interconnects
Neoconix
delivers more freedom for the designer with its PCBeam
interconnect technology. Adding a third dimension (height)
to a traditionally two-dimensional PCB substrate, the PCBeam
allows flexibility with many interconnect features. Neoconix
offers more |
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Stay Connected
with Murrelectronik
Murrelectronik's
says that innovative products, market and customer
orientation, teamwork, motivated employees, and commitment
to quality are the foundations of its success. Read more on
this German connector manufacturer here.
more |
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Anderson
Power Products – Putting the Power in Connectors
Do you manufacture backup power systems, electrical RVs,
UPS systems, or telecommunication products? Anderson Power
Products may have an interconnect solution for you.
more |
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Hypertronics – Contact Technology Builds Strong Interconnect
Solutions
Hypertronics’ unique Hypertac®
contact technology is the building block upon which its
broad portfolio of specialty connectors and interconnect
solutions is built. Here's how it's done.
more |
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JAE - Explore, Create, and Practice
"Building technology to unlock the dreams and the
future of the universe" is the guiding message behind all that
connector company JAE does.
more |
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Positronic: Product Flexibility + Application Assistance =
Interconnect Solutions
Since 1966,
Positronic has had a winning formula for representing value to
its customers and providing interconnect solutions to a global
marketplace.
more |
Fujitsu -- "Green" High-Speed Connectors
Fujitsu's primary strength is its innovation in advanced
interconnect technology, yet a refreshing concern for the
environment permeates all aspects of the products it develops.
more |
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ODU -- Niche Market Strategy Works
ODU's tradition of designing quality custom products has
created phenomenal growth, and they're not slowing down.
more |
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Mill-Max – Pinpointing Customer Needs
Mill-Max prides itself in the ability to meet the customers’
individual needs, while keeping its reputation for having
exceptional lead times.
High-speed turning machines have the flexibility to be
easily and quickly re-configured to make pins in different
sizes and shapes. This makes the task of producing
application specific products simple.
more |
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Methode - Providing Technology Leadership
With an in-house team of design engineers, state-of-the-art
CAD capabilities, and rapid prototyping, Methode Connector
Products is ready to customize solutions to suit each
customer's specific need.
more |
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Molex - Worldwide Design, Production, and Service
Global manufacturing capabilities are only enhanced by the
localized support Molex provides its customers. Their
delivery, design, and cost expectations are met with a
worldwide team of over 21,000 employees.
more |
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People, Power,
Partnership -- the Guiding Forces at HARTING
Increasing customer benefits has been the main goal of
HARTING for the last ten years. Strategic development of
products, strengthening customer service, and a worldwide
network for sales and design support has been the foundation
to achieving this goal.
more |
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Meet Your Supplier – ERNI
With a stronghold in the telecommunications market, ERNI has
moved ahead to develop greater diversity in its product
offering and lessen the impact of any market segment’s
influence on stability. ERNI introduced a number of new
products in 2004 that had applications in a variety of markets
and has more plans for the future.
more |
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►INDUSTRY FACTS &
FIGURES

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Semiconductors Up 8.5 Percent
Connector sales are up even more
The big question is, will the world economy limp along, or will
the large government spending programs give traction to the
demand for electronic products that we are now experiencing?
more |
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Connector Prices On the Rise
Buy your connectors now. A slow but steady price increase is in
the future.
more |
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Connector Industry Performance: 2009 Review and 2010 Forecast
We can begin the new year with a weak version of “Happy Days Are
Here Again.” Now here’s the big question: Is this growth
sustainable?
more |
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Customers
Pick Best Connector Company Websites
The design and usefulness of a company’s website can be a
critical factor when customers are making purchasing decisions.
The results of Bishop & Associates’ U.S. customer survey yields
the most user-friendly connector company websites in all areas
of product ordering and design. Do you agree?
more |
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2009 U.S.
Customer Survey Results
Congratulations to Kycon, the company that achieved top ratings
for “best overall performance” in the Bishop & Associates’s U.S.
Customer Survey.
Read more
to find out who made the top 10. |
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Semiconductors Sales Outperform Connector Sales
Semiconductor sales seem to have fared slightly better than
connector sales during these trying times of 2009. This
situation isn’t a repeat of 2001/2002—what is the difference?
more |
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The Last 10 Years: 1998 to 2008
Where were you 10
years ago? Have you experienced a job change due to world
economic fluctuations? If you’re lucky enough to be at the same
company, its structure, culture, and other personnel may be
different. Here’s why.
more |
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Non-Auto Transportation Update:
A Rough Ride for Recreational Vehicles and Non-Automotive
Machinery
The non-auto transportation market encompasses almost every
vehicle that isn’t an automobile—whether it’s on land, sea, or
air. Often, these machines are intended for recreational use.
But in a weak economy, party boats, pleasure cruises,
high-powered sledding, a cross-country RV trip, and other fun
activities take a backseat to everyday expenses for the
consumer. How long do we have to wait to have fun again?
more |
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Stimulate This!
You know how your company and your family are dealing with the
economy, but how are different countries faring? The United
States and China have implemented stimulus plans to support a
recovery. How do they compare and what kind of results are each
country seeing?
more |
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The World
Terminal Block Market
Though the terminal block market has declined along with most of
the rest of the economy, it has not suffered as much as many
other product lines. Even better, this sector will be
reinvigorated by several diverse industries.
more |
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Order and Sales
are Moving-on Up
Bishop & Associates Inc. is reporting a steady increase in both
orders and sales over the first half of this year. Now, don’t
compare this break in the downturn to 2008, but business is
slowly improving.
more |
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How’s Business?
2009: The First Six Months
We
have good news, and then, we have bad news. With several
companies yet to report their June numbers, we’re holding on to
positive thoughts. What do the numbers show?
more |
The Top 10 Adjusts to Change
While several factors impact a connector company’s rank among
others in the “top 10,” acquisitions have contributed to the
success of many. As markets shift, will the top 10 change too?
more |
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The U.S. Census Bureau’s Role in the Electronics
Industry
While the U.S. census information doesn’t provide us with
up-to-the-minute industry information, it does provide us with
helpful market history to assist in planning for the future.
more |
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Is This Our
Crystal Ball?
A Statistical Look at the European Electronics
Industry
What can statistics show you? Do they provide a basis for
reflection on what has happened, or help you predict and prepare
for the future? Bishop’s Arthur Visser provides a picture of the
European market.
more |
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1Q09 is History
Have the last six months left you feeling like you’d been hit by
a Mack truck? The following facts and figures for first quarter
2009 will help you understand what really happened.
more |
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Telecom
Market Disconnects in First Quarter
The
first quarter of this year is one many in the telecom equipment
industry would like to forget. The decline varies by region and
market segment. How bad is it in your area?
more |
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Automotive
Cable Assembly Market Trends
Everything is changing in the automotive industry, starting with
the way electrical systems are put together.
more |
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February
2009 Connector Sales Results
Are
you looking for some positive news about the connector industry?
Promising numbers in February ended five consecutive months in
which orders declined. Let’s see what March will bring.
more |
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Semiconductor
Sales Down 24%
As
the semiconductor market goes, so goes the connector industry.
Gartner believes the 2008-2009 recession will not be as severe
as the 2001-2002 fiasco. What do you think?
more |
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The
Industry Outlook—First Quarter 2009
The current economic situation is definitely reflected in the
connector sales numbers for first quarter 2009. Relief is
promised. When will it come?
more |
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►SEMICONDUCTOR IMPACT ON CONNECTORS
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Semiconductor Watch - Visualize the
Impact on Connectors
Silicon's impact is profound. It enables new system designs,
sweeps older applications away, and integrates still others
into systems-in-package [SiP] or systems-on-chip [SoC]
circuitry. These trends are positive for connectors, because
they result in system volume increases or new applications
that outpace any reductions in connector content. more |
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►OTHER TOPICS

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No More Shakin’ Goin’ On
Solving the problem of loose T-block connections
If
the leading cause of failure in variable frequency drive and
motor control panels is loose connections, and you could
eliminate loose connections, wouldn’t you? Terminal block
manufacturer Wago shows you how to avoid this problem.
more |
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Problem Solved:
Putting Terminal Blocks to the Test
While the environmental influences on an electrical system vary
among different industries, a terminal block that can withstand
corrosion and vibration can ensure reliable operations for many
years. Phoenix Contact provides a case study.
more |
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He Said, and then, He Said
Dr. Bob,
I love your articles and look forward to reading them every
month. I also have much respect for Max Peel, although, over the
years, he has made some unsubstantiated statements concerning
many aspects of the connector industry. There is a classic
example this month in the article, “Devil or Angel? Connector
Testing.” And, Max responds.
more |
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Connectors Stack-Up for Increased
Functionality
One of the challenges facing design engineers of
electrically powered equipment is to manage the tangle of
individual wires that are often required to provide power
and control signals for various functions. ITT Cannon met
this challenge—and more—with a stacking interconnect, which
is also good for harsh environments. The Stacking Signal &
Power Interconnect is a compact, cost effective,
mechanically and environmentally robust, as well as highly
functional solution for battery powered equipment requiring
several connections.
more |
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Form-Factor Issues Drive Card Edge Cabling
Solutions
Some
industry analysts and other experts estimate that at least
15 percent of all electrical system interface applications
are not able to use standard interconnect implementations.
This is especially true for popular interfaces like PCI
Express, which is designed in most electronic equipment
market segments and many niches. The normal standard
juxtaposition of certain boards, modules, blades, boxes,
chassis, and connector systems may not support certain
asymmetrical form-factor product design requirements.
Meritec has solved the problem.
more |
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Finding the right “mix” of connectors
Read
how Harting works with a food producer to create a more uniform
process for accurately filling its product packages. For
manufacturers of bulk food products, the accumulation and
control of accurate packaging data is key to a successful
operation.
more |
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The Plight of the Military Connector
When are
commercial standards OK for military connectors and the
resulting military products? Max Peel says never. And this
is why.
more |
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Why Toyota Won
The latest
bad news is now in from GM and Ford: 60,000 U.S. and
Canadian jobs will go in the next few years, 24 giant
factories will close, and North American losses in the
billions will continue. Clearly MoTown needs a new approach
and it's natural in the car industry to think that the
secret must be a killer model—a Toyota Prius hybrid or some
other concept to replace the big pickups and SUVs that
floated the American firms for 15 years.
more |
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Roadmapping the Connector Industry
Plan a successful "trip" and avoid as many roadblocks as you
can
All companies want to be on the road to high profits and
successful products but, not one roadmap fits all.
Some companies or organizations will do an internal roadmap,
others an industry roadmap, or both. For instance, if your
business depends on I/O connectors and cable assemblies, you
might want to be roadmapping the impact of WiFi on your
business. Or a
wafer scale, flip chip, and chip scale packaging roadmap may be
more appropriate if you make test sockets.
more |
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Globalization
– Flexibility is the Key to Success
Bishop & Associates' John MacWilliams started examining issues
of global competitiveness years ago. He attended meetings and
noticed initiatives that were being established in Washington
and at the state level to promote competitiveness in the
soon-to-be global marketplace. What has happened in those few
short years and what can we learn from his studies?
more |
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Solving the
High-Speed Challenge in Tight Spaces
Over the past several years, system designers have been
concerned about the escalating demands for power and the
resulting heat. Efficient power distribution and thermal
management have become key aspects of new system design.
Teradyne offers several backplane interfaces that feature
integrated power connectors to handle the increasing current
loads. Here’s how this problem is solved.
more |
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The
QT on IP, Watch Out!
The control of intellectual property (IP) is an issue that could
get more attention as connector companies expand into China. Why is this country
so different? more |
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The Laptop Trail is Endless
The ConnectorSupplier.com Outsourcing
Wrap-up
Notebook PCs are a
classic example of the global electronics food chain. This
product area (laptops) created the ODM (original design
manufacturer) concept, where ODMs do turn-key design-and-build
and create unparalleled expertise in a product area. John
MacWilliams, Bishop & Associates connector specialist, gives us
his take on where we can expect this trail to go.
more |
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Problem Solved
is a new feature that presents
a situation where the design engineer has a specific connector
problem that needs to be solved. We will go through the process
used in working with a connector manufacturer to solve the
problem, and then, show the solution. In this issue Tyco
Electronics shows you the steps that router manufacturer DeWalt
went through to solve their problem.
more |
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Bishop
& Associates, Inc. © 2010 |
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