Record Orders for Airbus Spells Good News For Connector Makers
By Arthur Visser, Bishop & Associates Inc.

If the 2011 Paris Airshow is any indication of things to come, connector manufacturers have good reason to be optimistic. Aircraft builder Airbus registered record sales of 730 airliners at the show, including 701 orders for its new star, the single-aisle A320 in both its original and fuel-efficient “Neo” variant. The total order book value for the week of the show is said to be $72 billion. The biggest single airline sale in history came from AirAsia, with a deal to buy a record 200 A320neo jets for a price of $18.2 billion, making it Airbus’ biggest customer. According to Airbus, another order came in for 10 A380 super jumbos, at $3.75 billion dollars.

The 49th Paris Airshow opened its doors at Paris Le Bourget from June 20-26 for trade visitors and, over the weekend, for the general public. Organized since 1909, it is considered
the world’s leading aviation and space event. It is organized every other year (uneven years) and its ‘rival,’ the Farnborough International Airshow, is organized in even years in the U.K.

The news about Airbus is not only good news for the airplane manufacturer, but also for all its suppliers, including the connector manufacturers who work with Airbus and have invested time and money in the design-in process for their interconnect solutions.

The Solar Impulse solar-powered aircraft made a dazzling premiere at the show. This airplane is entirely powered by solar energy. Consequently, it’s very silent — like a glider plane, you don’t hear the slightest noise. The Solar Impulse is flying with a speed of about 70 km per hour. It’s more of a proof of concept that flying on solar power can be done. The construction uses the most advanced technologies and stimulates scientific research in the field of composite structures, the so-called intelligent light materials. Finding efficient (and lightweight) solutions for producing and storing energy is another positive spin-off. These research results can be used in numerous other applications besides aircraft.

SOURIAU is providing power and signal electrical composite connectors for the Solar Impulse. Through a partnership agreement, Solar Impulse uses SOURIAU composite connectors to supply and monitor the four electrical motors, each powered with solar panels and a high performance battery. These connectors are made of composite material with a special metallization in order to be the lightest possible, and also to ensure the highest EMI protection performances.

 

Souriau is also a supplier to the Boeing 787 Dreamliner. The French-based connector manufacturer provides connectors used for flight controls, engines, fuel tank sensors, and landing gear controls. In addition, Souriau supplies connectors to various Airbus aircraft, including the new A350 and the super jumbo A380.

Of course, there were many other interesting technologies and products on display during the show. Boeing showed off its Dreamliner B787, and the number of unmanned drones or small aircraft on display was also a sign that this market is developing well.

French interconnect specialist ATI Interco, the result of a merger of ATI Electronique with Interconnexions in 2009, provides complete connectivity solutions for its key markets. The company makes a range of custom build interconnect solutions for customers in the commercial aviation, military and defense, industrial, and rail industries. ATI-Interco works in close collaboration with Zodiac Aérospace to equip the A350 with highly reliable connecting systems. The company’s first series is expected this year. Among their many other products, ATI-Interco also supplies harnesses to the helicopter industry.


Made from high-performance materials and with fixings that are lockable using screws, these mixed layout connectors can be used in severe mechanical and climatic environments.


All aircraft require their own specific interconnect technologies, ranging from lightweight and reliable fiber optic connections to ruggedized housings resistant
to extreme temperatures and/or hostile (chemical) environments. Deutsch, another major player in this market, used the Paris Airshow to announce their global distribution agreement with PEI-Genesis Inc. to assemble their military and civil aerospace connector products, including EN Jet engine connectors for commercial aircraft.

 

Many well-known connector manufactures were present during the show, including PreciDip, Fischer Connectors, Radiall, TE Connectivity, Amphenol, Multi-Contact, and others. Although the military connector market, according to the market players, seems to be experiencing a slowdown, other, related markets like commercial aviation and industrial markets, are doing well. Some of the trends in the aerospace markets include:


More Electric Aircraft (MEA)
, in which electrical distributed power systems (230VAC) are used for secondary power systems while maintaining existing hydraulic and pneumatic systems. The Airbus A380 and Boeing Dreamliner 787 are built with this concept in mind.

All Electric Aircraft (AEA),
in which all secondary power systems are integrated into a single electric source. Hydraulic and pneumatic actuation functions would be eliminated, together with the extraction of bleed air from the jet engine for the supply of the environmental control and ice protection systems.

Increased Use of Composite Materials
. Not only is the Solar Impulse built using mostly composite materials, the Boeing 787 Dreamliner is one of the first commercial airliners to use composite materials for most of its construction. Composite materials, which provide excellent strength at a very low weight ratio, are also used in aerospace components, such as connectors, which are widely used in these modern aircraft. 

Increased use of fiber optic technology. Again, saving weight but not accepting any compromises on reliability and robustness of the communication and interconnect solutions opens the door to an increasing use of fiber optic interconnects in aircraft. ARINC 429 point-to-point data link gives way to the AFDX Ethernet-based high-speed serial databus. The AFDX databus, short for Avionics Full Duplex Switched Ethernet, is also known as ARINC 664.

Ethernet for communication networks
. Ethernet networks have evolved from their original use in office environments in the ’70s to widespread use in industrial applications and environments today, and now Ethernet is finding its way in the aviation industry. Airbus has implemented copper AFDX databuses on the A380, and Boeing is implementing AFDX over optical fiber on the 787 Dreamliner. 

It’s clear that the next wave of innovation will take to the skies, as this sneak preview in Paris indicates. Lighter, faster, and cleaner than ever before, aviation will open up new territories to high-minded connector companies.


Arthur Visser
Managing Director—Europe, Bishop & Associates Inc.

Arthur Visser has been active as a professional in the industrial market for 25 years. He started his career at Océ Corporate headquarters in Venlo, the Netherlands, and has since worked in management positions for OMRON Corporation, a leader in industrial automation equipment, and later as managing director for HARTING Belgium/Luxembourg, a leader in industrial ‘heavy duty’ connectors. Arthur has a Bachelor of Science degree in Airplane Engineering, degrees in marketing and finance, and a master’s degree in e-media enterprising. His native tongue is Dutch, but he also speaks English, French, German, and Russian. Using his successful career and solid education as a stepping -stone, Arthur started his own company in 2003 and is based in Brussels. Arthur represents Bishop & Associates in Europe and is as such a liaison for the European Connector industry.


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