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Are
Standards Driving New Interconnect Technology?
By Bob Hult, Bishop &
Associates Inc.
While
the output of committees is often criticized, there is little doubt that
the electronics industry is experiencing a proliferation of
standards-writing organizations. Groups that are actively generating new
standards range from formal standards organizations, such as IEEE and
VITA, to special interest groups (SIGS), industry consortiums, companies
that participate in multisource agreements (MSAs), and select
industry-leading companies.
Specifications may define a portion of a system, such as the bus
structure or input/output interface, while others define the entire
system’s mechanical and electrical platform.
In addition, environmental concerns have produced a series of mandates
that are having a profound influence on the design of connectors. These
mandates focus on the use of lead and other potentially hazardous
materials used in connector manufacturing, the ability to recycle
materials, and energy efficiency.
Some standards, such as Universal Serial Bus, define a specific
interface, while others allow the use of any connector that can satisfy
detailed performance test specifications. Another variation is the Quick
Path Interconnect specification. This specification doesn’t define a
connector, but includes one in its reference design, which implies
support.
Standards bodies typically consist of members that bring diverse and
sometimes conflicting interests to the table. Critics have complained
that the choice of members is often based on political rather than
technical considerations. Marketing demands may drive decisions that
result in serious technical flaws in the final specification. The
resulting standard may represent a series of compromises that do not
necessarily achieve all of the original objectives. The question is: Are
evolving standards responding to or driving the development of new
interconnect technology? Based on a series of interviews for this
article, the answer is a little of both.
Many OEMs prefer to design equipment around industry-accepted standards
for a variety of good reasons. A standard assures performance to
specification using components that are multi-sourced and competitively
priced. Intermateability among competitive product is guaranteed.
Reduced design and component qualification time using limited technical
resources can bring a new product to market within its window of
opportunity and at lower cost. Access to reference designs and programs
that insure compatibility with other suppliers reduces the risk
associated with new product development. A downside expressed by some
engineers is that by the time a new standard is proposed, reviewed, and
released, the technology could become obsolete. Basic elements of a
device may be defined by the standard, potentially restricting the
ability to add innovation.
Very large OEMs may be an exemption to this trend. Industry-leading OEMs
may choose to utilize a standardized part that happens to satisfy all of
their performance and packaging requirements. They tend to focus on
their needs, rather than compromise to satisfy a standards body. If a
component defined in a standard fails to meet their specific
expectations, they have sufficient clout to drive their preferred
connector vendors to tool exactly what they need.
Overall, it appears that designing new electronic products utilizing one
or more standards is on the rise.
From the connector manufacturer’s perspective, there are positive and
negative aspects to participating in the development of an interface
standard. A successful standard can generate a potentially large market
in a very short amount of time, reducing the risk associated with
introducing a new interface. Typically, few part numbers are required to
satisfy the specification, reducing the cost of tooling. If broadly
accepted, the new interface may be expanded into an entire family of
product as demand grows. The decision to become an active participant on
a standards development committee is often driven by marketing
considerations. The perception of leadership and market visibility are
powerful incentives, as well as the new business opportunities it can
generate. In some cases, key customers will encourage a supplier to get
involved in the creation of a new standard in order to ensure their
needs are being addressed by a preferred certified source.
Standards organizations typically demand that all specified components
are made available for license to any competitor at a reasonable and
non-discriminatory fee. The cost of connector development to the
licensee is avoided, adding competitive price pressure early in the
adoption cycle. A connector manufacturer who tools a connector defined
by a new standard has the advantage of capturing early market share, but
a licensee can wait for the market to develop before committing scarce
resources to an unproven interface. Deficiencies
in early product designs can be identified and improvements can be
included in the initial offering of a licensee. Suppliers may
find ways to differentiate their product from other approved sources by
adding unique features, such as stacked, color-coded, or surface-mount
versions, if allowed by the specification. The ability to provide
experienced technical support and willingness to tool customer-specific
variations are becoming key factors in vendor selection.
An interface defined by a standard may quickly become a commodity
product available from a host of global low-cost suppliers. That leaves
little opportunity for price control. The selected component must often
be volume-tooled to achieve the lowest possible price, which typically
means manufactured at offshore locations. Some pundits have pointed to
the expansion of standardized connectors as a factor in the migration of
manufacturing away from the United States, but most agree that the trend
began long ago, driven by the low-cost mandates of globalization.
The fact that detailed dimensional information must be provided raises
concerns about maintaining control of critical intellectual property
(IP). Participants in standards groups must be willing to share their IP
to participate in the open standards development process. Some see
sharing of IP as a necessary cost of doing business, and say they cannot
afford not to participate. A widely adopted standard also invites the
introduction of counterfeit components. Users of non-authorized,
low-speed connectors would likely see little performance difference, but
as connectors are being pushed into the multi-gigabit bandwidth arena,
subtle design and material differences can have significant influence on
performance. The insistence on certified components is becoming
essential.
Connector manufacturers approach standards bodies with a variety of
strategies. A supplier may propose a connector that exists within their
current offerings for inclusion in the specification. Through their
participation in the formative stages of new standards, they may attempt
to shape the specification toward their favored interface. This has
obvious advantages to the connector supplier who incurs little or no
tooling cost, can offer performance data based on real-world
applications, has proven manufacturability, and can make the interface
immediately available for implementation. Standards writing groups often
consist of multiple competitive connector suppliers, so agreement among
members can become contentious. An existing connector may come close,
but not fully satisfy all of the objectives of the standard, resulting
in compromise that may weaken the resulting standard, and potentially
jeopardize its industry acceptance. Companies may also choose to
participate in a standards body with the objective of steering the final
selection toward a favored technology or away from a
specific competitor.
Compromise among competing interests also is a factor when connector
suppliers offer proposals for new designs to satisfy a standard in
development. Suppliers may offer to modify an existing product or an
entirely new interface. This is a more costly approach, as suppliers
must invest design and development resources to produce their proposal.
The mechanical and electrical characteristics required by the new
specification may require the investigation into new technologies and
can limit the participants to those companies with the equipment,
experienced personnel, and financial resources to achieve the
objectives.
This is where the wish list of a new standards body can stimulate the
development of new technologies and connector capabilities. For example,
the PICMG Advanced Mezzanine Connector (AMC.0) pushed the assumed limits
of edge connector technology into multi-gigabit interfaces. Introduction
of the Advanced TCA standard spawned research in advancing 2mm backplane
connectors into what has become 10+ Gb/s interfaces from multiple
suppliers, including Amphenol TCS, FCI, Molex, and Tyco Electronics. The
lessons learned in developing high-speed technology are not only
resulting in the successful implementation of these specifications, but
is also being applied to additional interfaces that require increasing
bandwidth. In some cases, not only the connector design is advanced, but
suppliers also recognized the role that the connector PCB launch has on
high-speed channel performance. Connector manufacturers often provide
optimized footprints, as well as routing patterns, that are critical to
enabling performance to specification.

The Samtec “Final Inch” design tool is an example of this level of
technical support.
The evolution from parallel to multi-gigabit serial bus structures and
their rapid inclusion in new standards has provided incredible incentive
for industry leaders to make investments which support advanced
high-speed circuit modeling and signal integrity capability. These
resources are now being applied to solve the challenges of
next-generation equipment.
Bishop & Associates' Comments:
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The popularity of
standards-based platforms and components are on the rise. Major
stimulants have been the industry demand for greater packaging
density, as well as increased high-speed performance.
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Connector manufacturers
face challenges in deciding which committees to participate.
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The selection of a
connector-by-committee is less than an ideal process, but has the
potential to quickly generate significant new product revenue.
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Connector suppliers may
chose to propose an existing product or an entirely new interface to
address the requirements of a developing standard.
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A single large OEM can
drive the development of a new connector that, over time, may become
a defacto standard.
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Many connector
manufacturers see participation in standards bodies as an essential
part of doing business in today’s market.
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Industry consortiums,
special interest groups, and multi-source agreements have greatly
reduced the time associated with the standards development process.
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The technical expertise
gained in the development of new high-performance connectors
required by emerging standards has enabled connector manufacturers
to advance the current state-of-the-art, and has opened
opportunities for the development of new high-performance
interfaces.
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Robert Hult
Director of Product Technology, Bishop & Associates Inc.
Robert Hult has been in the connector industry for more than 36
years. Hult began his career as a sales engineer for Amphenol.
He joined AMP in 1972 and served in several management positions
through 1996. In 1997, Hult joined Foxconn as group marketing
manager for Intel in Chandler, Arizona, USA. Prior to joining
Bishop & Associates, Hult was the regional application
engineering manager for Tyco Electronics.
Hult graduated in 1968 from Bradley University with a bachelor
of science degree in electronics technology and a minor in
business.
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