Mill-Max Introduces Triple Row Header Strips and Solder Tail Socket Strips
April 2011—The new Mill-Max 804 and 805 series interconnects are ideal for high pin count I/O and board-to-board applications. The triple row pin field allows for signal connections to be more densely packaged. Also, placing and soldering one connector rather than three SIP sockets or a single and double row combination increases assembly efficiency and improves positional accuracy. This triple row package, on .100” (2.54mm) grid, is available from nine to 96 position configurations (ordered in increments of three).

The 804 and 805 series connectors are RoHS compliant, featuring high-temperature thermoplastic insulators compatible with lead-free soldering temperature requirements. The receptacle shells are plated with 200u” pure matte tin. Hard gold plating, on both the 804 series header pins (10u”) and the 805 series receptacle internal contacts (30u,”), provides optimum conductivity and effective wear resistance.

All Mill-Max pin headers and receptacle sockets feature high-speed screw-machined pins and receptacles manufactured to precision tolerances. Inside each 805 series receptacle is a precision-stamped beryllium copper Mill-Max #47 contact clip with a pin acceptance range of .025 to .037” (.64mm to .94mm) diameter, or a .025” (.64mm) square post and a current rating of 4.5 amps.

Selectively loaded pin configurations can be quoted to customer specification.

Visit Mill-Max online.

GTK SIM Card Connectors for “Smarter” Applications
April 2011—While SIM cards are synonymous with mobile phones, they are ideal for other applications that allow real-time communication. The six-circuit SIM card connector from GTK has built-in card detection and a “push-push” mechanism that facilitates positive insertion and removal of the card. This connector is compliant to the GSM 11.11 standard and has a life of at least 5,000 cycles. The connector housing material is 94V-0 plastic, with phosphor bronze surface mount contacts, and it tolerates operating temperatures ranging from - 400°C to 850°C. The product is supplied as standard in tape and reel format.

The growing volume usage of SIM cards in smartphones, PC tablet products, and smart metering solutions makes them extremely cost-effective. “One of our longstanding utility metering customers uses a SIM card as the communication medium to transmit data back to the utility supplier for monitoring and billing purposes,” said Tom Hennessey, GTK business manager for connectors and cables assemblies. “Our SIM card connector permits positive registration of the card and locks it into position. We are seeing an increased level of interest for this product in non-mobile applications as OEMs realize its wider potential.”

Visit GTK online.

Samtec Expands Rugged Edge Rate™ Family with 0.5mm Pitch System
April 2011—Samtec’s High Speed Edge Rate™ product line now includes 0.5mm pitch connector strips and a right angle socket. The system offers PCB space savings of up to 40% compared to the first generation 0.8mm pitch strips, and also features Samtec’s Rugged Edge Rate™ contacts.

The Edge Rate 0.5mm pitch connector strips (ERM5/ERF5 Series) and right angle socket (ERF5-RA Series) boast performance up to 10.5 GHz (SE) and 9.5 GHz (DP), and 8.0 GHz (SE) and 9.0 GHz (DP), respectively. This performance is achieved with the assistance of its Edge Rate contact system, which is designed to optimize signal integrity and control impedance by minimizing broadside coupling and crosstalk.

The strips are a double-row design with up to 150 I/Os, and are available in stack heights from 7mm to 12mm. The right angle Edge Rate socket is also double-row, with up to 100 I/Os. The system features a 1mm contact wipe, which improves the mating angle tolerance, allowing the system to remain robust while “zippering” during mating and unmating.

Price per pin is about $.034, depending on quantity and connector configuration.

Visit Samtec online.

JAE’s Display Mini Card for HD Signal Wireless Transmission
February 2011—Japan Aviation Electronics (JAE) has released its 76-contact Display Mini Card (DMC) connector, MM60-76B2-G1, to support the growing demand of both the entertainment and wireless worlds. It is compliant with PCIExpress, USB 2.0, and DisplayPort standards, and can be used as an interface to transmit high-definition display data wirelessly between PCs, PC peripherals, monitors, HDTVs, cable set-top boxes, DVRs, Blu-Ray players, and home entertainment systems.

The MM60-76B2-G1 has a total mounting height of 4mm (0.016”) and can be used together with the existing MM60-EZH039-B5 latch-type standoff and NT1 screw-type standoff.

Visit JAE online.

ERNI Expands its MicroSpeed Family with 90° Variants
March 2011—ERNI Electronics has expanded its 1.0mm MicroSpeed connector family to include a two-row 90° version in addition to the standard vertical male and female connectors designed for typical mezzanine applications. The new right-angled MicroSpeed connectors support data rates of up to 10 Gb/s, and are the result of intensive development work utilizing new connecting and material technologies, combined with ERNI’s double-sided spring contacts and complete shielding of the top and bottom sides. The 90° MicroSpeed has established new performance standards for data rates (up to 10 Gb/s), size and robustness, and enables ultra-compact connections from either backplane to daughtercards or coplanar connections from one daughtercard to another.

The modular and shielded signal connectors are available in two rows with 50 pins, and operate across a wide temperature range (-55°C to +125°C). The signal contacts are built with SMT termination, and are also equipped with two termination options for the enveloping shielding depending on the application; SMT or through-hole reflow (THR) for extra heavy cards or extra mechanical strain relief. SMT signal coplanarity is 100% guaranteed at less than 0.10mm on all contacts. The signal connector‘s longitudinal pitch of 1.0mm and transverse pitch of 1.5mm allows the differential or single-ended signals to be arranged horizontally or vertically to meet specific impedance requirements. Optimized crosstalk behavior is achieved through a variety of layout configurations and is supported by test data.

MicroSpeed connectors are supplied in tape-and-reel packaging. They are equipped with black insulator housings to ensure fast and reliable visual recognition, and a pre-mounted pick-and-place cover for easy assembly onto the PCB.

Visit ERNI online.

Samtec Press Fit Terminals and Sockets Offer Added Reliability
March 2011—Samtec has expanded its line of flexible stacking solutions with press-fit versions of its .100”-pitch square post terminals and sockets. The new .025” (0.64mm) square post, press-fit terminals and sockets (PHT & PHF Series) are available in single- or double-row designs with one position (single row) to 100 positions (double row), on a .100” (2.54mm) centerline. A choice of standard stack heights, from 11mm (.435”) to 26mm (1.035”), provides additional design flexibility. Optional polarization and alternate platings are also available.

Press-fit terminals and sockets are designed to mate with each other, or with a number of Samtec’s standard and modified headers, sockets, and stackers, including low profile, elevated, high-temp, dual-body, shrouded, and other designs for a variety of applications.

In addition to the new .100” pitch square post terminals and sockets, 2mm pitch terminals and sockets (PTT & PTF Series), PC/104-Plus™ Self-Nesting sockets (PTHF Series), and a 1.27mm pitch SEARAY™ Open Pin Field Array (SEAMP Series), are also available with press-fit terminations. Samtec also provides press-fit tooling and easily accessible online processing procedures for these systems.

Samtec’s full line of flexible stacking products includes a wide variety of micro-pitch and standard board-to-board interconnect solutions in a range of pitches, stack heights, and contact systems, for virtually any application.

Price begins at $.035 per pin depending on lead style and quantity.

Visit Samtec online.

Yamaichi New SIM Card Reader with Tray Function
February 2011—Yamaichi Electronics is launching the new FMS006-3810-0 super-low profile reader with a tray for SIM cards. With the FMS006-3810-0, Yamaichi expands its portfolio of high-quality SIM card readers with another six-pin version. The special feature of this reader is the tray function, which is practical for applications in which the SIM card must be changed frequently or should be easily accessible without opening the housing. This card reader has a tray in which the SIM card is inserted, and pushed together into the card reader. The SIM card is then completely protected in the card reader.

The tray offers a stop function. This means that it can be pulled out only to a certain point initially, in order to permit the convenient insertion or removal of the card. If necessary, the tray can also be removed entirely with the exertion of additional force.

The insulation body of the card reader is made of LCP, while the metal cover and additional ribs are made of SUS. This ensures outstanding stability and coplanarity. It has gold-plated contacts that offer high contact reliability even with vibration and shock. A low profile of only 1.65mm makes it ideal for applications with very narrow installation space. The unit is mounted with SMT soldering on the bottom of the PCB (reversed type).

The card reader is packaged on tape and reel belts and trays.

Yamaichi Electronics offers many other card connectors for all available Flash and SIM card types in form factors such as microSD, miniSD, RS-MMC, MMCmicro, CompactFlash, xD Card, and multicard versions.

Visit Yamaichi online.

Fujitsu PCI Express Connectors Maintain Reliability in Harsh Environments
March 2011—Fujitsu Components America Inc. has released a series of Gen 2 PCI Express card-edge connectors for high-reliability applications in harsh environmental conditions.

The FCN-07J series consists of 8x (98-position) and 12x (140-position) vertical mount, press-fit connectors. Fujitsu’s patented, split-beam contact design ensures redundant, two-points of contact on the PCB pad, providing a reliable and robust connection against vibration, shock, and temperature changes. Applications include high-end servers, super computers, and industrial equipment.

The lead-free, RoHS compliant FCN-07J connector series features a 1.1 amp DC contact rating, a 500VAC dielectric withstanding voltage, and a 50VAC voltage rating. It has an operating temperature range of -55 to +85°C.

Visit Fujitsu online.

Samtec’s High-Density 0.5mm Pitch Edge Card Socket Saves Space
March 2011—Samtec has expanded its line of high-speed edge card solutions to include a new high-density socket featuring a bi-level mating design, two levels of contacts on a staggered 1mm (.0394”) centerline, which creates a card effective 0.5mm (.0197”) pitch. The resulting system is not only high density, but also saves PCB real estate.

The Edge Rate™ High Density Edge Card Socket (BEC5 Series) is available with up to 140 I/Os in a 1mm (.0394”) x 1.27mm (.050”) grid PCB pad layout (four rows of contacts). This system is ideal for high-speed applications benefiting from its rugged Edge Rate™ contacts, which are designed for superior impedance control and reduced broadside coupling with increased durability and cycle life.

The 0.5mm (.0197”) pitch high-density socket accepts standard 1.60mm (.062”) and 2.40mm (.094”) thick cards. Additional features include weld tabs, alignment pins, and lead-free solder charge terminations for easy board processing. Tin-lead solder charges, as well as alternative platings and pin counts, are also available.

In addition to the new BEC5 Series 0.5mm (.0197”) pitch high-density system, Samtec’s full line of High Speed Edge Rate Edge Card Sockets includes 0.8mm (.0315”) (HSEC8 Series) pitch in surface mount and edge mount designs for parallel, perpendicular, and planar board mating, as well as a right-angle dual stacking design (DSEC Series).

Stamped contact design sockets are also available in 0.635mm (.025”) (MEC6 Series), 1mm (.0394”) (MEC1 Series), 1.27mm (.050”) (MECF Series), and 2mm (.087”) (MEC2 Series) pitches for edge mount, right angle, and vertical applications.

Pricing on the BEC5 is approximately $.10 per mated line.

Visit Samtec online.

Molex Enhances Impact Connector System Design
February 2011—Molex Incorporated has expanded its Impact™ Connector System with the introduction of new design enhancements and additional configurations to its Impact Orthogonal Direct and Impact Plus 85-Ohm Backplane connectors. Molex’s Impact products meet marketplace demands for high-speed, high-density connectors while providing the ultimate in signal integrity and design flexibility.

The standard Impact Backplane Connector System provides data rates of up to 25 Gb/s and features a simple 1.90 by 1.35mm (.075 by .053”) grid on both backplane and daughtercard, increasing PCB routing flexibility, while reducing complexity and costs. The products also include a broad-edge-coupled transmission technology, enabling low crosstalk and high-signal bandwidth, and minimizing channel-performance variation across every differential pair within the system.

Features include:

Impact Orthogonal Direct Connector System: This two-piece connector system allows a right-angle male connector to mate with the standard orthogonal daughtercard connector, creating a direct right-angle male connector solution. The design improves airflow and reduces PCB space constraints by directly connecting vertical and horizontal add-in cards and eliminating backplane and midplane connections. In addition, its shorter line cards and switch-mode signal paths allow for more overall robust signal channels.

Impact 85-Ohm Backplane Connector System: With up to 80 differential pairs per linear inch, the new Impact 85-Ohm system has the highest density per square inch in the industry. In addition, its common signal ground reduces insertion loss and crosstalk resonance to provide more efficient transmit and receive (Tx/Rx) signals. The 85-ohm connector is polarized to mate only with 85-ohm receptacles, and uses a grey housing design to differentiate it from the black housing of the 100-ohm connector system.

Visit Molex online.

Molex EXTreme Ten60Power™ High-Current Connectors Deliver Highest Current-to-Space Ratio
January 2011—Molex Incorporated has introduced a new version of its EXTreme Ten60Power™ High-Current Connectors. The EXTreme Ten60Power delivers up to 260 amps per linear inch, representing the highest current density available in a low profile connector on the market today.

Featuring tighter pitch signal contacts than the original Molex 24-signal, 3-row (2.54mm x 2.54mm) version, the 25-signal, 5-row (2.00mm x 1.65mm) modules are suitable for all board-to-board applications. Additionally, the new HDS modules have both solder tail and press fit options, further increasing the design flexibility for customers. EXTreme Ten60Power modules are available in 250 or 600-volt versions. They have a range of one to 10 power blade modules with UL/CSA of 60 amps per blade and six to 40 signals. The robust contact design accommodates AC (7.50mm power pitch spacing), DC (5.50mm), and signal. An array of module options makes the system highly configurable and includes three different mating lengths, end-mount, top-mount, or side-mount guide modules; voided power positions; and right angle and vertical mount connectors for co-planar or perpendicular designs. Customers can customize the EXTreme Ten60Power modules to meet individual requirements without tooling costs or long lead times.

Molex EXTreme Ten60Power connectors meet UL 1977 current-interruption rating for hot plug applications. EXTreme Power products comprise EXTreme Ten60Power, EXTreme LPHPower™, and EXTreme PowerMass™ systems, featuring a comprehensive selection of current densities, mechanical envelopes, mating terminations, and configurations.

Find additional information on the complete line of Molex EXTreme Power products online.

Samtec’s High-Speed 0.8mm Pitch Razor Beam™ Strip Saves PCB Real Estate
September 2010—Samtec has recently introduced its versatile new Razor Beam™ 0.8mm (.0315-inch) pitch High-Speed/High-Density Hermaphroditic Strip (LSEM Series), which is available in right angle and vertical orientations for parallel, perpendicular, and coplanar applications. Samtec’s family of high-speed Razor Beam interfaces are designed to save PCB real estate on the X, Y, and Z axis with ultra-fine pitch, slim row-to-row, low-profile designs.

The system’s cost-effective blade-and-beam style Razor Beam contacts are designed for high speed, but are also ideal for rugged applications with undercut retention notches that increase withdrawal force and produce an audible click when the contacts engage. In addition, the self-mating design can help reduce inventory costs.

These new 0.8mm (.0315-inch) pitch Razor Beam strips are available in right angle or vertical orientations, with 20 to 50 contacts per row, and a choice of lead styles. They offer mated height variety and flexibility, with heights from 6mm to 12mm. This new system is also RoHS compliant and lead-free solderable.

In addition to the LSEM Series 0.8mm (.315-inch) pitch strip, the Razor Beam family also includes high-performance hermaphroditic interfaces in 0.635 (.025-inch) pitch (LSS Series) and 0.5mm (.0197-inch) pitch (LSHM Series) designs for parallel, perpendicular, and coplanar applications. The LSHM Series also features optional shielding for EMI protection.

Visit Samtec online.

Hirose’s ATS Applicators for Wire-to-Board Connector Families
August 2010—Hirose USA has teamed with ATS (Application Tooling Solutions) to provide design engineers with expanded applicator tooling options for several of its popular wire-to-board connector products lines. This partnership enables ATS to supply applicators that fit into industry-standard terminating machines. The popular ATS applicator tooling option reduces set-up time, streamlines the production line, and facilitates faster overall manufacturing throughput by allowing the use of existing termination equipment.

“By integrating ATS’ applicators with standardized terminating machines, Hirose customers can maximize the efficiency of their manufacturing lines and increase their overall production flow,” said Rick vanWeezel, vice president of sales and marketing for Hirose USA. “We chose to work with ATS because they share Hirose’s commitment to delivering efficient, economical manufacturing solutions to customers along with providing personal, professional service.”

Hirose has found ATS applicator tooling ideal for some of its most popular board connectors for discrete wire connection, including:

• DF3 Series—2mm pitch, SMT/through-hole (2 to 15 positions, up to 3 amps, 6.6/7.5mm stack heights)

• DF11 Series—2mm pitch, SMT/through-hole (4 to 40 positions, up to 2 amps, 7.6/7.8/8.2/8.4mm stack heights)

• DF13 Series—1.25mm pitch, SMT/Through-hole (2 to 40 positions, 1 amp)

• DF14 Series—1.25mm pitch, SMT (2 to 30 positions, 1 amp)

• DF20 Series—1mm pitch, SMT (10/20/30/40/50 positions, up to 1 amp)

Visit Hirose online.

Samtec’s High Performance Q Rate Coax and Twinax Cables Save Space
August 2010—Q Rate® coax and twinax cable assemblies feature rugged, high-performance Edge Rate™ contacts and an integral metal power/ground plane for superior electrical performance.

Q Rate Coax Cable (EQRD Series) is a 50-ohm single-ended 34 gauge, micro coax ribbon cable system with a choice of 26, 52, or 78 contacts per row, and a standard rugged friction lock. Performance is four Gb/s at one meter. Q Rate Twinax Cable (EQRP Series) is a 100-ohm differential pair 30 gauge, twinax ribbon cable system available in 18, 36, or 54 pairs. Performance is almost 10 Gb/s at one meter.

The 0.8mm (.0315-inch) pitch cables mate with Samtec’s high-performance, slim-body Q Rate socket and terminal strips (QRF8/QRM8 Series). Mated heights of 11.5mm or 14.45mm, and overall cable lengths from 95.3mm (3.75-inch) to one meter (40-inch) are standard. Optional screw downs, application-specific sizes, cable lengths, terminations, and wire gauges are also available.

Q Rate connectors and cable assemblies use Samtec’s Edge Rate contacts. Edge Rate contacts are designed specifically for excellent electrical performance and durability. A smooth-milled contact design provides for low insertion/withdrawal force, allowing “zippering” during unmating. The positioning of the contacts relative to the ground plane results in superior signal integrity while the contact design reduces broadside coupling and crosstalk.

Visit Samtec online.

JAE Introduces Industry’s Narrowest Pitch FF08 Series FPC Connector
July 2010—JAE has developed the FF08 Series connector featuring the industry's narrowest pitch, 0.2mm (0.08-inch) and lowest height, 1.0mm (0.039-inch) max. The reduced mounting space required for the FF08 Series connector provides design flexibility for multi-function applications such as mobile phones with high-definition cameras, one-segment TV, GPS functions, smart phones incorporating computer-like functions, eBook readers, portable medical instrument devices, and similar applications.

The bottom surface connection-type FF08 Series connectors feature a ZIF structure for easy insertion of FPC with applicable thickness of 0.15mm ±0.02mm. A full-length movable structure prevents loosening and deformation during mating, while creating a clear tactile “click.” A guide for the sides of the FPC prevents misalignment by temporarily holding the FPC in place until the actuator locks. Excluding the terminal area, board pattern traces are possible under the connector. This lead-free and halogen-free connector includes a nickel barrier that prevents solder wicking.

FF08 Series connectors are available with 25, 29, 41, 51, 781, and 81 positions, and have a rated current of 0.3 amps per terminal. Rated voltage is 50V AC/DC, contact resistance is 70 mohm (max.), and dielectric withstanding voltage is 250AC V rms per minute. Operating temperature is -40°C to 85°C, and the connectors have a mating cycle of 20 times (max.).

Visit JAE online.

Hypertronics’ High-Density Modular Printed Board Circuit Connectors
 June 2010—Hypertronics Corporation’s new KMR series is an interconnect solution for use in commercial and military aircraft, as well as unmanned systems. It is a 0.075-inch (1.91mm) fine pitch, high-density PCB connector utilizing 0.50mm diameter Hypertac® Hyperboloid sockets. KMR is available in a 200-signal contact position. The contact terminations include right angle through-board solder, straight through-board solder, and SMT.
 
 The Hypertronics KA series, available in 0.100-inch pitch, has been successfully used by aircraft manufacturers for decades to ensure signal reliability. The KMR connector complements the KA series by offering a finer pitch of 0.75-inch, producing a higher signal count in a more compact space. The fine pitch design was created to meet the industry’s need for increased circuit density with more contact pads and traces on the circuit board.
 
 “We designed the KMR using the high performance Hypertac technology, to be smaller in size and weight with the capacity for high pin-count to accommodate tightly spaced board designs,” said Vadim Radunsky, president of Hypertronics.
 
 KMR connectors provide immunity to shock and vibration, fretting, numerous linear paths of contact, and a self-wipe action that consistently results in better signal integrity. KMR connectors are suited for system configurations in aerospace and defense, commercial avionics, test, and measurement.
 
 Hypertronics Hypertac system is a unique contact design characterized by a wire basket technology which encapsulates a male pin and guarantees continuous signal integrity, especially in mission-critical applications for passenger and cargo aircraft. The wire basket design creates a 360° point of contact that ensures signal reliability, and eliminates electrical intermittencies and fretting.
 
 Visit Hypertronics online.

Samtec Introduces New High-Speed Dual-Stack Edge Card System
July 2010—Samtec has recently introduced a new high-speed edge card socket that accepts two PCB cards. The connector accommodates two .062-inch (1.6mm) thick PCB cards. This .8mm (.0315-inch) pitch system, in a right-angled configuration, allows “dual stacked” cards with an industry standard 7mm (.276-inch) spacing between cards.

The .8mm (.0315-inch) pitch right angle Edge Rate™ Dual Stack Edge Card Socket (DSEC Series) is available with 30, 40, or 50 Edge Rate contacts per row. This rugged contact system is optimized for superior signal integrity and impedance control, high cycles, reduced broadside coupling, and low insertion/withdrawal force.

Lead-free solder charge terminations for easy board processing are standard, with tin-lead solder charges available as an alternative option. Additional card spacings and an elevated single-card system are also available.

In addition to this right angle dual-stack system, Samtec offers Edge Rate contact edge card sockets in surface mount and edge mount designs for parallel, perpendicular, and planar board mating. Right angle, edge mount, and vertical stamped-contact sockets in .635mm (.025-inch) and 1mm (.0394-inch) pitches are also available.

Pricing is $.05 to $.06 per pin, in small production quantities.

Visit Samtec online.

Mill-Max Adds .050” Grid SMT Z-Bend Sockets and Headers
March 2010—Mill-Max now offers a choice between .050” (1.270 mm) and .100” (2.540 mm) grid horizontal Z-Bend sockets and receptacles. For low profile I/O applications, these surface mount SIP socket and header strips are assembled parallel to their board surface. They are ideal for placement near the board edge for easy access test connections and creating pluggable adapter modules which can sit perpendicular to the motherboard (mated to a vertical connector), effectively conserving precious board real estate.

The 310, .100” (2,540mm) grid, horizontal Surface Mount Z-Bend Sockets use MM #1023 receptacles that accept pin diameters from .015” to .025” (0.381 to 0.635mm). These sockets are rated at three amps per position. Series 801, .100” (2,540mm) grid, uses MM #1303 receptacles that accept pin diameters from .025” to .037” (0.635 to 0.940mm) and .025” (0.635 mm) square leads. These sockets are rated at 4.5 amps per pin position.

Standard configurations are available from 2-10 positions with a .005” (0.127mm) co-planarity rating. They come packaged in tubes. A tape and reel option can be quoted upon request. Note: The socket is available in longer strip configurations, but co-planarity will need to be determined.

Series 850, .050” (1.270mm) grid horizontal SMT Z-Bend Headers are available with .016” (0.406mm) diameter solder tails and pluggable pins, using MM #4006-1 receptacles. Series 851 horizontal SMT Z-Bend sockets use MM #4890-1 receptacles that accept pin diameters from .015” to .020” (0.381 – 0.508mm). These headers are rated at three amps per pin position. Standard configurations are 2-20 positions with a .005 (0.127mm) coplanarity rating.

For more information, visit Mill-Max online.

ITT’s APD Direct PCB Connector Eliminates the Need for Board-to-Board Connectors
March 2010—ITT Interconnect Solutions has eliminated the need to use board-to-board connectors with its new cost-saving plastic connector. Providing a direct interface into the “box,” the APD direct PCB connector is connected to a PCB internally, rather than with a standard crimped cable connection.

“Because the new APD direct PCB connector requires no harnessing, we were able to eliminate the need for board-to-board connectors while also saving board space and reducing manufacturing costs,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “The direct PCB design, coupled with the robust, lightweight, and sealed characteristics of the connector, make it ideal for a wide range of industrial, transportation, and military applications.”

The APD direct PCB connector is sealed to IP67 and IP69K specifications, providing protection against the effects of dust and temporary immersion.

Available in 6-, 7-, 19-, 37-, or 51-way versions, the APD direct PCB connector is also equipped with a four-way configuration for sensor applications. The APD direct PCB connector features machined contacts with a press-in contour, and is available with up to four color and mechanical codings. Maximum operating voltage is 48 volts. The connector is compatible with selective wave processing.

Typical pricing for the APD direct PCB connector ranges from $5 to $25 per mated pair.

For more information, visit ITT online.

Yamaichi microSD Card Reader for Vertical Mating Position
February 2010—Yamaichi Electronics offers a new manual microSD Card reader, PJS008U-3000-0, for vertical insertion and extraction, such as a 90-degree angle to the PCB. The PJS008U-3000-0 is in compliance with the specification of the microSD Card standard. The positioning pins and the DIP connection to the PCB ensure the secure position of the card reader on the PCB, and have the same attributes as the 180-degree version.

Space is an advantage of the vertical assembly, which requires only 4.97mm x 12mm (W x L). It creates new options for smaller designs. The contact design and gold-plated contacts assure 10,000 mating cycles. The insulation body is LCP and encloses the microSD Card, thus giving additional protection against external impacts.

The PJS008U-3000-0 provides the full functionality of a versatile and all-purpose microSD Card reader with the advantages of a vertical PCB assembly. The card reader is supplied in trays for fully automated pick-and-place assembly.

This Flash memory card component supports wireless communication, portable computer, and consumer applications.

For more information, visit www.yamaichi.eu. For the data sheet, click here www.yamaichi.de/pdf/c_pjs008u-3000.pdf.

Samtec’s PowerStrip/10 Interconnects Offer High Power in a Small Package
March 2010—Samtec’s newest line of power interconnect solutions is the PowerStrip™/10 family, which features an ultra-small, space-saving design and dual-leaf blade contacts capable of carrying from 14 to 23 amps per contact at a 30°C temperature rise (depending on the number of contacts powered).

PowerStrip/10 Socket and Terminal Strips (UPS/UPT Series) are available in vertical or right angle orientations for co-planar and perpendicular applications, with a choice of 7mm or 10mm standard stack heights. The .150” (3,81mm) pitch system may be configured with 2, 4, 6, or 8 power pins and offers a typical current carrying capacity (CCC) of 21 amps per contact (rated at 80°C with four gold-plated contacts powered). An optional locking clip for additional stability in rugged applications is available.

Samtec’s PowerStrip product line also includes systems with typical current-carrying capacities of 25 amps and 35 amps per contact (dependant on temperature and number of contacts powered). PowerStrip/25 connectors on 5mm (.197”) pitch include power and power/signal combos, a hinged design for 90°mating, and a discrete wire cable system. PowerStrip/35 connectors, on .250” (6,35mm) pitch, are available in power or power/signal combos.

The price per contact varies by pin count and quantity; production quantities start at 30¢ per pin.

For more information, visit www.samtec.com.

Samtec Edge Rate Card Sockets Optimized for High-Speed Micro Backplanes
February 2010—Samtec’s Edge Card Sockets with signal integrity optimized Edge Rate™ contacts are ideal for many high-speed micro board-to-board and micro backplane applications, offering excellent performance in a cost-efficient one-piece, direct card-to-board design.

The .8mm (.0315”) pitch High-Speed Edge Card sockets (HSEC8 Series) are available in vertical, edge mount, and right angle designs for perpendicular (90°) and coplanar applications, with up to 60 contacts per row. The system draws on the exceptional electrical performance of its Edge Rate contacts, which are optimized for signal integrity performance and reduced crosstalk to achieve performance ratings to 8 GHz (SE) and 10.5 GHz (DP) at -3dB insertion loss.

The sockets accept standard .062” (1.60mm) PCB cards and also mate with Samtec’s high-speed 100-ohm twinax edge card cable assembly (EEDP Series) and high-speed flex data links (HSF8 Series). Optional rugged board locks and cable latches, as well as application specific guide rails, are also available.

Samtec offers a number of high-speed and high-density board level, cable, and I/O interfaces that may be used for add-on boards, creative packaging solutions, or increasing I/O density.

Pricing begins at 5¢ per line in production quantities.

For more information, visit www.samtec.com.

JAE Introduces MM60 Connector Compatible with PCI Express Mini Card
January 2009—Japan Aviation Electronics (JAE) has introduced the MM60 Series module socket connector, which is compatible with PCI-SIG specifications and can be used with PCI Express and modules for USB transmission.

The MM60 Series connector is used extensively as a wireless module connector for use in portable devices, such as 3G/4G wireless notebooks and ebooks. Additional applications include high-speed networks, modems, Bluetooth, and Ethernet adapter interfaces.

MM60 Series connectors are 52-position and available in two mounting height options, with corresponding automatic latches for different design requirements. The super-slim version, MM60-52B1-B1-R850, has a total mounting height of 3.9mm (0.15”), while the standoff version, MM60-52B1-E1-R650, has a total mounting height of 5.9mm (0.23”), including 1.8mm (0.07”) clearance between the main board and the module board. The connectors are compatible with automatic mounting and are packaged on embossed tape.

For more information, visit www.jae-connector.com.

FCI Launches 1.27mm Modular Connector System
January 2010—FCI is launching Minitek 127™, a new modular connector system on a 1.27mm (.050-inch) pitch. It is one of the most extensive miniature systems available, and is capable of making a wide variety of board-to-board and cable-to-board interconnections in a small space.

Minitek 127 includes through-mount and surface-mount, as well as straight and right-angle versions, with pin counts up to 100 positions and three types of plating. These can be combined in an even greater number of configurations, making the system even more versatile.

“With the launch of Minitek 127, we also offer customers all that we have learned from our other systems in terms of service and support,” said Paul Isaac, FCI’s global marketing manager for modular systems. “And unlike most other systems on the market, Minitek 127 is not a single-source product, but is extensive and matches what are fast becoming the industry standards.”

As with FCI’s other Basics+ products, Minitek 127 is strongly supported by FCI’s distributor network.

For more information, visit www.fciconnect.com/minitek127.

Global Connector Technology’s New Combo SIM/Micro SD Socket for High-Vibration Environments
February 2010—Engineers designing for high vibration environments will value the MES3055 hinged connector which allows full retention of both the SIM and µSD cards in demanding handheld and mobile applications. The connector also allows engineers to design more reliably for dust-laden or damp environments, as the cards can be sealed inside the final product, preventing moisture or dust from contaminating the connection. The MES3055 is fully qualified to relevant MIL and EIA standards, and will withstand a 50G shock without loss of electrical connectivity.

Available in tape-and-reel packaging for volume manufacturing, the MES3055 offers excellent coplanarity of +/-0.05mm, while withstanding IR reflow at temperatures up to 260°C. Pricing is from $1.75 in OEM quantities.

Free evaluation samples are available at
 www.globalconnectortechnology.com/gctconnexion/mes3055/.

Molex Expands its EdgeLine Family of Products with New CoEdge Connector
January 2010—Molex Incorporated has a new addition to the EdgeLineä family of connectors. The EdgeLine CoEdge Connector, which was recently nominated as a DesignVision finalist at the upcoming DesignCon 2010 show, is a one-piece, 25 Gb/s connector that is configured to meet an industry standard pitch of 0.80mm (.031”). This low-profile, dual-sided, edgecard connector supports 16 PCB thickness variations, with multiple circuit sizes for high-speed, industry-standard edgecard applications.

“Similar to our other EdgeLine products, the CoEdge delivers a low-cost, flexible, and scalable solution for low- to mid-range telecom, computing, and storage applications,” said Adam Stanczak, product manager, Molex Incorporated. “CoEdge’s unique contact configuration is versatile and can be used in a wide range of system architectures.”

CoEdge connectors ensure that PCBs align at the centerline to allow for a uniform signal path across the length of the connector. Keying and locking features are provided to secure the connector to the PCB and improve board alignment during mating. Application tooling is not needed, allowing for easy board installation.

In addition to the CoEdge, Molex offers the following EdgeLine products to meet a wide range of interconnect needs:

• The EdgeLine one-piece, press-fit, low-cost connectors support high-speed signal transmissions, using a card-edge interface via a vertical or right-angle insertion.

• The EdgeLine Edgecard connectors have the capability to optimally manage slower speed single-ended and power circuits with a low profile off of the PCB to aid in airflow for system cooling.

• The EdgeLine Signal Power (ESP) connectors deliver a single-piece solution for high-speed and high-power telecom, computing, and storage applications with 30 amps power per blade.

Molex will show its EdgeLine high-speed connectors at DesignCon, booth 509, February 2-3, at the Santa Clara Convention Center, Santa Clara, Calif.

For more information please visit www.molex.com/link/edgeline.html.

FCI Features TwinMezz High-Density, High-Speed Mezzanine Connectors
January 2010—FCI announces the successful demonstration of a 20+ Gb/s data stream over its new ultra-high-density TwinMezz™ mezzanine connector system, which has also been named a finalist in the 2010 DesignVision Awards program in the Interconnect Technologies and Components category by the International Engineering Consortium (IEC). The TwinMezz connector system provides superior electrical performance at the highest data rates, the highest signal density, and the lowest insertion force when compared to other available mezzanine connectors.

The TwinMezz connectors exhibit very well-matched impedance, low insertion loss, and low crosstalk, which make them well suited for applications in very high-speed environments. Configurations with six differential signal pairs per column provide maximum signal density, delivering 25 high-speed signal pairs in a square centimeter, or 161 signal pairs in a square inch. The innovative hermaphroditic design mates to itself and supports stack heights ranging from 12mm to 40mm, with 200 to 800 total contacts.

The TwinMezz connector system provides exceptional flexibility with options for integrated molded or optional metal guides and the capability to mix signal and power wafers in a single connector. The versatile open pin field design offers additional flexibility by allowing for mixed differential, single-ended, or power pin assignments in a single connector. TwinMezz connectors also feature FCI's patented BGA connector termination for easy surface-mount attachment and efficient trace routing.

The TwinMezz connector system, along with other high-speed and power products from FCI, will be displayed February 2-3 in booth #515 at the DesignCon conference and exhibition in Santa Clara, Calif.

For more information, visit www.fciconnect.com/twinmezz.

AVX Expands LED Lighting Connector Family to Include Board-to-Board Versions
January 2010—AVX Corporation has expanded its line of wire-to-board connector products, to include board-to-board connectors specifically designed for the LED lighting industry. Designated the 9159 Series, the cost-effective connectors provide design flexibility by offering both card edge (one-piece) and plug-and-socket (two-piece) interconnect options. The connectors feature a small footprint, making them ideal for applications in which multiple printed circuit boards need to be plugged together, such as LED lighting strips.

The double-ended card edge version provides a simple and direct connection to both ends of a standard PCB, with tin-plated pads in 2, 3, 4, and 5 positions. These 2.0mm pitch connectors support 3 amp current and 250 voltage ratings. The connectors are 5.0mm high, and come in both black and white.

The two-piece connector version is surface mounted on one side of the PCB, which allows the LEDs to be placed on the other side to maintain consistent spacing. These 3.0mm pitch and 3.0mm high connectors are only 5.50mm wide when mated together, thus maximizing board space for other components. Tooled in 2, 3, 4, 5, and 6 positions, these connectors are also available in black and white.

The new 9159 Series connectors provide simple yet reliable termination of PCBs. The 9159 Series is tested to industrial levels of shock, vibration, and temperature cycling per IEC specifications to assure they can withstand the harsh environments they were designed for. The connectors are ideal for use in LED lighting strips for sports arena signs, display cases, lighted cabinets, fluorescent tube replacement, and architectural lights used for building feature enhancement or internal feature lighting. The connectors are also suited for rugged industrial and automotive applications.

Both versions of the 9159 Series connectors are rated in current at 3 amps, and have an operating temperature range of -55°C to 125°C.

These connectors are supplied in tape-and-reel packing and are RoHS-compliant. Pricing for the 9159 IDC Connector Series is set at competitive market levels with a lead time of eight weeks.

For more information, visit www.avx.com.

Hirose Electric Develops FPC-to-Board Connectors with 0.6mm Stacking Height, 0.4mm Contact Pitch
November 2009—Hirose Electric Co. Ltd. has developed the BM10 Series, a new series of FPC-to-board connectors that provide design engineers with a versatile, flexible printed circuit connector with minimal board height. These RoHS-compliant and halogen-free connectors are available with stacking heights of 0.6mm and 0.8mm, and feature a space-saving 2.98mm depth and 0.4mm contact pitch.

“The BM10 Series connectors feature robust design elements, including highly reliable contact and retention force, a shock-absorbing configuration, as well as a self-alignment mechanism,” said Tats Arai, president of Hirose Electric USA. “These characteristics, along with the miniature size of the FPC-to-board connectors, make them ideal for use in a variety of applications, including printers, industrial controls, medical, and instrumentation equipment, as well as multimedia devices.”

The 40-position BM10 Series connectors feature an enhanced self-alignment mechanism via guidance ribs, with a self-alignment range of 0.3mm. Metal fittings and a clipping contact design provide high PC board retention force and a highly reliable contact, while dimpled contacts result in robust mating in high-shock environments. The BM10 Series connectors also feature solder wicking prevention and contact protection against dust and other particles.

For more information, visit www.hiroseusa.com.

FCI Mezzanine Connectors Provide Multiple Stack Height Options for High-Speed, Fine Pitch Applications
November 2009—FCI has expanded its MezzSelect family of versatile mezzanine connectors with the BergStak®, a scalable, high-performance, fine pitch, parallel board-to-board connector system. The BergStak double-row 0.8mm connectors provide an extra-ordinary range of 12 PCB stack heights in nine connector sizes, available in up to 200 positions. BergStak connectors are ideal for communications, computer, industrial, medical, and test equipment applications.

“BergStak's proven technology delivers high-quality connector systems with the capabilities to serve new applications in expanding markets,” said David Hansen, global product marketing manager. “Unlike sole-sourced mezzanine connectors, BergStak offers tested and validated intermating capability with compatible connector products, providing customers with the security and competitive price benefits of dual-sourcing.”

BergStak connectors are suitable for a wide range of products, with an 0.8mm double-row contact pitch to minimize board space, and an extensive range of sizes and stack heights—from 40 to 200 position sizes in 20 position increments, and 5mm to 16mm stack heights in 1mm increments. The BergStak low-profile connector system delivers high-speed performance of up to 10 Gb/s, along with reliable signal integrity performance.

With its unique blade-on-beam design, the BergStak system offers optimized connection integrity with early receptacle contacts points, precision-tapered contacts for mating stress control, and polarization capabilities to ensure precise contact positioning for accurate mating alignment and reliability.

Lead-time is approximately four weeks, with pricing of $.019 per line at 1,000 pieces.

For more information, visit www.fci.com/bergstak.

Samtec Introduces High Performance, Rugged Slim-Body Interfaces
November 2009—The Q Rate® System is Samtec’s next generation of high-speed, controlled impedance interconnects featuring its rugged Edge Rate™ contact system. The contacts, combined with an integral metal power/ground plane (rated to 8.9 amps), provide superior electrical performance, while the interconnect’s slim 5mm body design makes it ideal for applications with limited PCB real estate.

The .8mm (.0315”) pitch Q Rate High Speed System (QRM8/QRF8 Series) boasts a performance rating of 9.5 GHz SE and 8.5 GHz DP at a 7mm stack height and -3dB insertion loss. This performance is achieved with the assistance of its Edge Rate contact system. The design and positioning of the contacts and ground plane minimize the effects of broadside coupling, which decreases crosstalk between pins.

The contact system also provides for high cycles and low insertion/withdrawal force, and features a long 1.2mm contact wipe distance, which improves the allowable angle during mating and unmating.

Q Rate Interfaces are available in a vertical orientation with 26, 52, or 78 contacts per row (52 per bank), and a choice of standard stack heights from 7mm to 10mm. Optional guide posts are also available, and a right angle version is in development.

Pricing begins at $ .10 per mated line (including cost of integral ground plane).

For more information, visit www.samtec.com.

Sullins Connector Solutions’ Offers PCI Express Card Edge Connectors
October 2009—Sullins Connector Solutions Inc. offers a full series of PCI Express^® (PCIe) card edge connectors to enable easy and cost-effective implementation of PCIe architecture in desktop computers, communications equipment, workstations, and factory automation equipment. Highly reliable and durable, these connectors fully support the PCIe standards for signal and power, as well as auxiliary signals at the interface between the motherboard and add-in card.

The 1mm pitch, one-piece parts feature slots accepting 1.58mm (0.062”) thick add-on graphics cards for user upgrades, and support x1, x4, x8, x16, x24, and x32 contact positions to accommodate an extensive range of bandwidth requirements. The series is engineered to optimize both design flexibility and manufacturing efficiencies, as these devices are available in a wide range of termination types and mounting styles. The parts feature serial lanes comprised of two differential wire pairs that support a data transfer rate of 500 MB/s in each direction, per lane. They additionally feature a 2.5 GHz clock rate, and a 5 gigatransfers per second bit rate.

Parts are offered with 36(x1), 64(x4), 98(x8), and 164(x16) contact positions in right angle, surface mount, and card extender versions. Dip solder straight styles are available in 36(x1), 64(x4), 98(x8), 164(x16), 230(x24), and 280(x32) contact positions. The 230(x24) and 280(x32) versions are used to support riser card applications. Most connectors are available with a choice of tail length options, including 2.30mm, 2.54mm, or 3.00mm, to accommodate differing motherboard thicknesses. For added mechanical support and accurate PCB alignment, devices may be ordered with ear clips, pegs, clamps, or handles.

The PCIe series features a current rating of 1.1 amps per contact. Additional specifications include an operating temperature range of -55°C to 105°C, and a processing temperature of up to 260°C peak for 10 seconds maximum. Parts are provided with phosphor bronze contacts, and offered standard with gold-flash 10µ”, or 30µ” selective gold plating over 50µ” nickel underplate. Housing material is UL94V-0 rated.

Average PCIe card edge connector prices range from $0.25 to $4.80 per unit. Delivery is three to four weeks ARO. Samples and small order quantities are immediately available.

For more information, visit www.sullinscorp.com.

FCI Develops FPC (ZIF) Connector Series for Consumer Electronics
July 2009—FCI has developed a complete range of front-side flip-actuator FPC ZIF (zero insertion force) connectors. Designated the VLK Series, the FPC ZIF connectors provide a robust design that can withstand high-cable retention forces, making them ideal for consumer and automotive applications, including LCD monitors, LCD TVs, optical disc drives, and monitors/displays.

“Consumer and automotive multimedia systems are utilizing larger and higher-quality LCD displays that require FPC connection,” said Akira Nakia, global product line director, FCI. “Optical disc drive systems, such as Blu-Ray, are consuming elevated levels of data volume that require faster transmission speeds and more signals in the system to connect with pick-up units and module boards. The VLK Series was designed to meet these requirements.

The connector's flipping actuator facilitates the secure cable assembly with click actuation. FCI integrated this feature to ensure compatibility for automotive multimedia applications.

The connector’s front-side flip actuator facilitates the secure cable assembly with click actuation. The VLK Series connectors are currently available in 35, 45, and 60 contact versions, and can be assembled with a 0.3mm-thick FPC cable.

For additional information on FCI's VLK Series, visit www.fci.com/flex.

Samtec’s Q2 Connector Systems Specified for Embedded Applications
July 2009—Samtec’s rugged .635mm-pitch QMS/QFS Series, or Q2™, meets industry recognized standards for embedded applications, including PCI/104-Express™, StackableUSB™, and SUMIT™. Samtec has designed Q2 connector strips with a 15.24mm stack height for top and bottom board stacking.

The PCI/104-Express standard specifies Samtec’s Q2 QMS/QFS Series connectors in a three-bank (156-pin) orientation (ASP-129637-03/ASP-129646-03) for module stacking, while the StackableUSB and SUMIT standards specify the QMS/QFS Series system in a one-bank (52-pin) orientation (ASP-129637-01/ASP-129646-01). Both configurations employ Samtec’s precision-machined standoffs with a 15.24mm stack height (SO-1524-03-01-02-L) to meet each standard. The standoffs also limit the impact of tolerance stack up issues in stackable embedded applications.

Samtec offers a full line of interconnect solutions for embedded applications, including high-speed and rugged connectors and cables, standard headers and sockets, high-density arrays, Advanced Mezzanine Card and MicroTCA, and emulation and development systems.

Price per mated line is approximately $.09 per mated line.

For more information, visit www.samtec.com.

Fujitsu Releases Improved Vertical-Mount, SMT DDR2 DIMM Socket
July 2009—Fujitsu Components America Inc. recently introduced a vertical, surface-mount DDR2 (double data rate) DIMM (dual in-line memory module) socket connector with an enhanced contact design and 0.1mm lead coplanarity.

The new 240-position, FCN-078J series card-edge socket features a patented, split-beam contact structure that improves module mating reliability. As a memory module is inserted into the socket, the unique twin-contact’s wiping action removes dust and flux residue, and provides a robust connection between the module and socket, even in high-vibration environments. Dual-latching mechanisms ensure correct module retention and removal.

The RoHS-compliant FCN-078J uses Fujitsu’s own precision stamping and molding technology to achieve 0.1mm coplanarity before and after reflow. This low-coplanarity specification contributes to improved manufacturing throughput yields. Applications include blade servers, switches, routers, telecom racks, and test and measurement equipment to minimize occupied board space and improve air flow.

The FCN-078J socket measures 22.7mm high x 140mm long. It has an operating temperature range of -55 to 85°C, a voltage rating of AC25 volts, and a maximum current rating of 0.5 amps per contact. Heat-resistant tape on the top of the connector facilitates use with pick-and-place equipment. Solder bars in the middle and on the outside edges of the connector ensure accurate IR processing when soldering the connector to the PCB.

The FCN-078J DDR2 DIMM socket is priced at $3 each in 10,000-piece quantities, and is available immediately.

For more information, visit us.fujitsu.com/components.

Bomar’s 8 GHz PCB Connector Series Optimized for Extreme Bandwidth HDTV Transmission
June 2009—The female Type BMR^®   connector, the first member of the new 8 GHz BMR Series of PC board connectors for wideband HDTV transmission, has just been released by Bomar Interconnect Products Inc. The result of a three-year design initiative, the BMR Series boasts proprietary connector technology to meet the signal quality requirements of large-scale satellite TV applications. BMR connectors are used by RF engineers as an interface solution for Dish Network and Direct TV applications in which signals are deployed throughout office complexes, hotels, hospitals, colleges, and universities.

Traditional 3 GHz Type F connectors are adequate for many HDTV applications, but they cannot accommodate the extreme bandwidth required when satellite signals are to be split. BMR connectors, when employed in RF circuits designed for them, virtually ensure the integrity of split signals due to their proprietary engineering. The new 75-ohm interfaces are rated to 8 GHz (test well to 10 GHz), and engineered to only mate with 8 GHz parts. They are designed to mount to the underside of the PCB to support optimal grounding and inductance, and feature an open-top design and contact pin placement to enable low overall capacitance.

Parts are manufactured of precision-machined brass with gold-plated contacts to support low return loss, and feature insulator material of high-density TFE to maintain a perfect dielectric constant.

Pricing for Bomar’s female Type BMR Series connectors starts at $4.11 each for quantities of 100. Delivery is from stock to 10 weeks. Samples are available upon request.

For more information, visit www.bomarinterconnect.com.

Samtec’s Space-Saving High-Speed Interconnect System
April 2009—Samtec has recently expanded its high-speed, micro rugged interconnect offering with the addition of a self-mating, high-speed connector system that maximizes PCB real estate with its super-slim body design.

The high-speed, high-density .635mm (.025”) hermaphroditic terminal/socket strip (LSS Series) features a slim row-to-row design for superior real estate savings, and is rated at 9GHz DP. A .5mm (.0197”) pitch version is currently in design.

The self-mating system is available with up to 50 pins per row in a double-row design and offers stack height variety and flexibility with a range of mated heights, from 6mm to 12mm.

Low-cost Razor Beam™ contacts, and the inventory-reducing, self-mating design, make this strip a cost-effective solution for high-speed board-level applications. The rugged design offers an insertion depth of 2.36mm (.093”) and a contact wipe of 1.78mm (.070”).

The system also includes a standard friction lock for increased normal force and a shroud with an audible click when properly mated. An application specific locking clip is also available.

Pricing is approximately $0.055 per mated line in production quantities.

For more information, visit www.samtec.com.

FCI’s Rib-Cage Connector Passes Shock-and-Vibration Testing
March 2009—FCI announced that its Rib-Cage™1.27mm-pitch connectors have passed stringent shock and vibration testing per MIL-STD-202 Method 204 and -IEC 60512 Test 8d. The Rib-Cage mating interface, long distinguished by its special multi-point, gold-plated receptacle design, provides optimal reliability in high-vibration and shock-prone applications, such as those in the industrial, instrumental, military, and medical markets.

Rib-Cage has served hundreds of applications, ranging from disk drives to industrial weight and measurement. Rib-Cage’s reliability has provided years of extended service in extreme applications such as locomotive and outdoor communications.

“Recent shock and vibration testing now certifies what FCI has known for many years: Rib-Cage connectors are perfect for applications on the edge, for customers who expect their electronic equipment to perform under duress,” said David Hansen, FCI global product marketing manager.

Rib-Cage is part of FCI’s MezzSelect™ family of mezzanine connectors. It is a high-density, 1.27mm (0.05”) pitch, two-row mezzanine, surface-mount, board-to-board connector system that supports three PCB stack heights and offers additional options for right-angle mounting. It has a 1.0 amp current rating and is ideal for connecting to flexible and rigid circuits.

Rib-Cage connectors feature high 200-cycle durability that sustains reliable mating and unmating. They have low mating force for easy use, and high un-mating force for connection security. Housing polarization prevents mis-mating. Various position, attachment, and packaging options are available to support customers’ specific PCB requirements.

FCI supports 10 connector sizes between 10 and 100 positions. Rib-Cage is priced competitively to support commercial applications, such as portable devices, POS retail, motor vehicle, test, security and access control, sub-assemblies with motors, and diagnostic applications.

Typical pricing for Rib-Cage connectors is $.04 in quantities of 1,000 pieces. Lead time is from stock to four weeks, and they are widely available through FCI’s global distribution network.

For more information, visit www.fci.com/ribcage.

Yamaichi Reliable Spring Probe Pins Reduce Component Wear
March 2009—The latest in Yamaichi’s line of high-end test contactors, PCBs, and burn-in sockets is the new individual spring contact pin, or spring probe pins. Besides semiconductor and sensor testing, they can also be used in other areas, such as medical, space, application testing, failure analysis, programming, and burn-in (HAST/THB).

The task of the spring probe pin is to establish reliable contact to different IC packages, such as QFP, BGA, QFN, LGA, and other semiconductor components, with a pitch from 0.3mm (ultra-low pitch) to 2.54mm. Other possible applications are wafer-level contacting, as well as applications in board-to-board connectors and PCB testing.

The spring probe pin contact mechanism uses the concept of the spring contact. This contact pin combines guaranteed excellent mechanical and electrical characteristics:

• Durable stable contact design with simultaneous lowest mechanical contact wear, i.e. no degradation of the contact force as well as minimized contact movement on the IC component or PCB contact pad.

• Reliably low contact resistance (< 50 mΩ), even with differing surfaces

Spring probe pins consist of a mobile plunger, the cylindrical housing or barrel, and the spring contained within it. The design of the tip is available in different tip styles. Options include convex (spherical), conical, and crown-shaped plunger variants. The upper and lower plunger geometry can also be combined in different ways if needed. There are also variants with only one movable plunger.

Different spring contact pin lengths (min. 1.0 mm) and barrel diameters are available. The smallest diameter is 0.1mm.

Depending on customer requirements, the pins can be fabricated from different materials to meet specific electrical and mechanical requirements. The portfolio covers contact cycle lifetimes of >500k, typical contact forces of 25gf, working temperature ranges of –40°C to 150°C, and a stable, low-contact resistance of <50 mΩ.

Twenty standard variations are ready to be shipped. The minimum order quantity is 100 units. Other versions are available upon request.

For more information, visit www.yamaichi.eu/probe-pins.

Samtec Introduces Razor Beam Space-Saving Interconnect Systems
March 2009—Samtec’s high-speed Razor Beam interconnect systems are designed to maximize PCB real estate with their slim, ultra-fine pitch and low-profile designs. These space-saving systems are currently available in super-fine .4mm pitch (ST4/SS4 Series) and self-mating .635mm pitch (LSS Series) designs. A .5mm pitch (LSHM Series) system for parallel, perpendicular, and coplanar applications is also in design.

Razor Beam connectors are well suited for high-speed applications with performance up to 10 GHz at -3dB insertion loss. The cost-effective Razor Beam contacts are ideal for high-speed and rugged applications featuring undercut retention notches that increase the withdrawal force and provide an audible click when the contacts engage. The systems are available in a choice of stack heights from .4mm to .6mm for the ST4/SS4 Series, and from .6mm to .12mm for LSS Series and LSHM Series.

The LSS Series includes a standard friction lock for increased normal force and an optional locking clip. The ST4/SS4 Series is available with an optional latching system.

Pricing begins at $ .054 per mated line.

For more information, visit www.samtec.com.

AVX’s Board-to-Board Connectors Save Board Space
February 2009—AVX Corporation has developed a series of low-profile board-to-board connectors that feature a small form factor of 3.0mm stacking height with a 0.4mm pitch contact. Designated the 5846 Series, the connectors provide increased board space for high-density power components placed between PCBs. The rugged board-to-board connectors are constructed in a pinched contact structure and feature a fully insulated bottom plate that protects the contacts, making the device highly resistant to vibration, drop shock, and short circuits, in respect to printed tracks on the PCB.

The 5846 Series connectors are ideal for a number of space-saving board applications, including laptop computers, wireless handheld devices, POS terminals and metering, RF modules, handheld test equipment, and medical electronics.

The board-to-board connector employs a twin-rib contact structure that wipes the contacts clean during every mating cycle, while at the same time providing low insertion force with a high retention and separation force.

The 5846 Series connectors are available in 20 to 80 positions with a positive mating contact with audible and tactile “click” feedback. The standard 0.5mm pitch contacts feature a gold-flash finish for higher reliability soldering. Technical drawings of the FFC/FPC shape are also available upon request.

Other specifications include 0.3 amp rated contact current, 50 volt rated contact voltage, gold-plated beryllium copper contacts, UL94V-0 heat-resistant insulator material, and an operating temperature range between -40°C to 85°C.

Pricing typically starts at $0.40, with a lead time of 10 weeks.

For more information, visit www.avx.com.

GradConn’s Space- and Cost-Saving 0.5mm Ultra-Low-Profile Connectors
February 2009—GradConn’s new ultra-low-profile 0.5mm pitch board-to-board connectors for mezzanine PCB connections are perfect for applications in which space is limited. The connectors offer complete control over the stacking heights, which start at 3mm (0.118”) and increase by 0.5mm (0.1972”) increments to a maximum stack height of 6mm (0.236”).

They are available in 10 to 120 contacts and suitable for 0.5 amps per circuit; with an operating temperature range of -20°C to 105°C, the BB02-PE and PG are fully RoHS-compliant and suitable for a high-temperature reflow solder process. They are rated for 500 mating cycles and designed with a strong and reliable dual contact. The 0.5mm range is an economical choice, selling at around $1 for a mated 26-way pair (male and female).

Email sales@gradconn.com for pricing and samples. For more information, visit www.gradconn.com/0-5mm/0-5mm-results.asp?Pitch=0.5mm.

APP Introduces Low-Profile PCB POWERMOD PSX for Blindmate Applications
March 2009—Anderson Power Products (APP) announces a new addition to its family of PCB products with the release of the POWERMOD PSX product line. This low-profile family of connectors is 30 percent smaller than comparable products, and is perfect situations in which board space is at a premium and overall mating height must be minimized. The connectors are ideal for power connections to embedded AC/DC power supplies, or for board-to-board connections in servers, storage enclosures, and communications equipment. Target markets include telecommunications, datacom/network backbone, and data storage.

The streamlined design of the POWERMOD PSX offers excellent performance with power contacts rated to 60 amps and signal contacts rated to 1 amp (ratings per UL1977). The POWERMOD PSX series is available in either power and signal versions or power-only, to provide power distribution and control in a single connector body. The combined power and signal connectors offer 80 signal contacts, in addition to either two or four power contacts. The power-only connectors are available in 2-, 4-, 6-, and 8-contact configurations. Both versions offer male connectors in vertical and right-angle configurations, and a vertical female configuration to deliver support for coplanar, backplane, or mezzanine connections.

For more information, visit www.andersonpower.com.

Molex HD&S Interposer with Neoconix’s PCBeam Interconnect Technology
February 2009—Molex Inc. and Neoconix have developed a flexible copper high-density and speed (HD&S) interposer in a tool-free, easy-to-use configuration. Available now, Molex’s FlexBeam Tool-Less Copper Flex Interposer is a low-profile, flex-to-board interface that provides densities of 1mm (.039”) or less in a variety of pin-matrix configurations. The combination of Molex’s high-speed, copper flex assembly integrated with Neoconix’s HD&S PCBeam interposer provides a high-density and high-speed interface for flex-to-PCBA applications.

Molex’s FlexBeam Tool-Less Copper Flex Interposer is ideal for use in the server, mass storage, medical imaging, automatic test equipment (ATE), military command, and control center markets. It features durable, all-metal spring beams permanently embedded onto an FR-4 substrate, adding a third dimension (z-axis) to traditional two-dimensional PCB processing, in a high-density configuration.

Its photolithography and etch-based manufacturing process allows excellent dimensional control compared to traditional stamping and molding, and the process is scalable to very fine feature sizes for space-constrained applications. Typical configurations provide 0.152mm (.006”) of true mechanical compliance per side at 1mm (.039”) pitch to ensure high reliability. An innovative dual-beam option is also available to provide contact redundancy in high-reliability applications.

The integrated copper flex assembly with PCBeam interposer allows differential signal speeds of greater than 10 Gb/s and single-ended speeds of 4 GHz and higher, with crosstalk of less than three percent in a pin-matrix configuration. Moreover, the copper flex assembly will provide the contact configuration to allow for board-to-flex pin counts of 500 input/outputs or greater.

For more information, visit www.molex.com/product/flexinterposer.html. For more technical information on Neoconix’s HD&S PCBeam interposer, visit www.neoconix.com.

RIA CONNECT Introduces the AJS17G Micro-B Style USB Receptacle
February 2009—The AJS17G brings high-speed and ultra-miniaturization to OTG devices. At roughly half the size of a mini-B style USB, RIA's AJS17G connector is a surface-mount device, ideal for use in smaller downstream devices such as PDAs. Constructed with a high-temperature-resistant LCP insert, and supplied in tape and reel, the AJS17G is perfect for high-volume reflow-solder manufacturing. The shell is nickel plated for durability and scratch resistance. Add the mating plug, AJP39G, for a complete micro-B connector pair.

For more information, visit www.riaconnect.com.

3M Unveils New High-Performance, Lowest-Crosstalk 2mm Hard-Metric Socket Connector
March 2009—3M unveiled a new Ultra Hard Metric (UHM) Socket Connector at the recent Embedded World Conference in Nuremberg, Germany. This connector is engineered to deliver more than 7 Gb/s backplane performance for systems based on 2mm hard-metric connectors. System design engineers working with 2mm hard-metric-based designs, such as VME or CompactPCI, can now dramatically increase overall system performance while preserving their existing investment.

The new UHM socket connector is designed to mate with industry-standard and widely available 2mm hard-metric header connectors (IEC 61076-4-101). The 2mm hard-metric connectors are one of the most successful backplane connectors, representing a greater than $200 million annual market that is growing at a 12 to 14 percent rate. Patented “virtual coaxial box” shielding technology from 3M dramatically reduces the severe crosstalk commonly experienced by 2mm hard-metric connectors at 1 to 1.5 Gb/s speeds, enabling the connectors to achieve speeds greater than 7 Gb/s.

“The “virtual coaxial box” shielding technology is designed to dramatically reduce crosstalk and improve insertion loss when compared to standard 2mm hard-metric sockets,” said David Schneider, global business manager of Interconnect Solutions for 3M Electronic Solutions Division. “By increasing performance speeds to 7 Gb/s or greater while maintaining PCB-footprint compatibility and intermateability, the new connector preserves the engineering investment in existing VME and cPCI designs and helps extend the life of these highly successful global standards.”

Because the UHM socket connector is designed to be intermateable to 2mm hard metric IEC 61076-4-101 headers and fully compatible with 2mm hard-metric PCB footprints, the new UHM socket connector enables multi-gigabit performance in existing 2mm hard-metric system designs. As a result, standard Compact PCI and VME 64x systems can support multi-gigabit, high-speed serial IO protocols such as SAS, SATA, Rapid IO, PCI Express, and Gigabit Ethernet without costly backplane redesigns or forklift upgrades.

“With the new UHM socket connector, we are able to offer not only faster, but also more reliable IO data transfer rates for our systems using high-performance storage systems and interconnections,” said Philippe Vincent, director of sales and marketing, Kontron Modular Computers SAS. “With 3M quality and reliability in our systems, we can confidently assure our customers of system integrity as well as performance.”

The modular design of the UHM socket connector also gives system design engineers the flexibility to design the right level of signal integrity while satisfying required mechanical constraints. Five-row (A, B, CL, CR, AB) and eight-row (D, E, DE, FL, FR) form factors are available for high signal density. In addition, the socket supports 100 ohm differential pairs in rows or columns.

For more information, visit www.3m.com/highspeed.

Molex Unveils EdgeLine 12.5 Gb/s Edge Card and CoPlanar Connectors
February 2009—Molex Incorporated has introduced the EdgeLine, a family of one-piece, low-cost connectors supporting high-speed signal transmissions using a card edge interface and a vertical or right angle insertion. Molex’s EdgeLine 12.5 Gb/s Edge Card and CoPlanar connectors are a flexible and scalable solution for a wide variety of low- to mid-range telecom, computing, and storage applications.

“As systems become more complex, greater levels of interconnectivity require boards with more layers. This leads to thicker boards, and the EdgeLine Edge Card connectors address this need by offering two versions,” said Kevin O’Connor, global product development manager, Molex. “Both the EdgeLine Coplanar and Edge Card connector were also formatted to meet Telcordia requirements to ensure interoperability for telecom industry standards.”

The two press-fit connectors offer a common or singulated ground to manage power and slow-speed single-ended signals in addition to high-speed differential circuits. Various standard circuit sizes are readily available along with customized pin-out solutions.

Designed for vertical insertions, the Molex EdgeLine Edge Card connectors feature a high-speed differential performance of up to 12.5 Gb/s and offer a 0.80mm (.031”) terminal pitch. These connectors accommodate two board thicknesses, 1.57 and 2.36mm (.062” and .093”), with a future capability to mate to a 2.00mm (.079”), to support multiple PCB layers on complex product designs. Available in various circuit sizes (30 to 294), with or without a center key, the EdgeLine Edge Card connectors meet MicroTCA requirements.

The Molex EdgeLine CoPlanar connectors, designed for right-angle insertions, accept a 1.57mm (.062”) thick PCB. Plans to release a 2.36mm (.093”) version are already in the pipeline. These connectors have a terminal pitch of 0.75mm (.030”) to accept AdvancedTCA 170-circuit standard cards; and offer enhanced airflow and thermal management with their extremely low profile of 6.00mm (.236”) above main board. Available in various circuit sizes (68, 140, 170, 226, and 250), the EdgeLine CoPlanar connectors are offered with an optional center key.

For more information, visit www.molex.com/link/edgelineconn.html and www.molex.com/link/edgelinecoplanar.html.

Amphenol High-Density and Modular Connectors for Aeronautics
February 2009—In order to reduce the weight and to optimize information processing, the architecture of onboard electronic calculators has evolved from control units dedicated to a single function (integration of sensor signals, data fusion, image processing, etc.) to a multifunctional control unit.

Amphenol-Socapex has developed a new connector, the HILINX, to help designers of military and aeronautic products meet their weight and performance objectives. It uses a specific S-shaped layout that enables the modules to be fitted together without losing contacts from one module to another. The units are held in place by two stainless steel shells, one on each side.

This constraint imposed the necessity of making a plastic insulating block with very thin walls, which was able to endure military and aeronautical environments, such as vibration, thermal shock, etc. The parts must be free of all the defects commonly met in plastics: no injection flashes and no incomplete die fillings to provide mechanical strength and protection from electric arcs (dielectric strength of 750 VRMS at 60 Hz, in compliance with standard MIL-DTL-55302).

New special tooling has been designed with minimal mechanical tolerances. The heat cycle is optimized in a closed loop to provide excellent die filling levels with very high dimensional precision (for injected plastics) and an excellent surface state. Plastic inserts provide dimensional tolerance levels of about 0.05mm. The shells holding the modules together and providing contact continuity are made with tolerance levels of 0.03mm. The clip and stud fixing system ensures perfect module positioning. A long program of adjustment optimization was necessary to obtain these results. The manufacturing process is checked by taking test samples.

The shells are bonded to the preassembled modules using a dual component structural adhesive that stands up well to thermal expansion and moisture, and complies with aeronautical requirements.

The insulating material used is an LCP (Liquid Crystal Polymer) thermoplastic. It provides enhanced electrical characteristics, better resistance to heat and chemical attacks, excellent dimensional stability, and good characteristics for plastic injection.

The stacked construction without loss of contacts ensures perfect continuity in the contact alignments. This means that the connector is 100 percent compatible (in the signal contact version only) with well-known aeronautical standard one-piece connectors (M55302/190 to /193).

The pitch between signal contacts is 1.905mm, in a staggered arrangement. The modules can be made up of 2, 3, 4, or 6 rows. The signal contacts feature the Starclip principle, which provides unique reliability characteristics, tested in accordance with standard MIL DTL 55302.

Amphenol provides the widest range of contacts on the market: Copper (signals, power, HF, Quadrax, etc.) and optical fibers (butt joints, lenses, etc.). Hybrid interconnections can be fitted for RADSOK power contacts. The 2.4mm diameter male contacts can put through currents of up to 35 amps while taking up very little space in modules with three rows of signal contacts.

The connectors are designed for harsh environments. The applications of this new kind of connector lie mainly in aeronautics, but they are also used in the medical, automatic controller, railway, military, and oil exploration fields.

For more information, visit www.amphenolpcd.com.

JAE Introduces FI-J Series Micro-Coaxial Connector for Portable Devices
February 2009—Japan Aviation Electronics (JAE) has developed the smallest board mounting space coaxial connector in the industry (compared with other 0.4mm pitch product) with 2.5mm depth (0.01”), 21.7mm (0.085”) wide (for 40 pins), and 1.58mm (0.06”) height when mated.

Micro coaxial connection provides high anti-noise performance, easy installation, enhanced flexibility, and a small footprint that are perfect for today’s miniature devices. Additionally, both the FI-J Series plug and receptacle are gold-plated, ensuring ultra-low contact resistance. FI-J Series offerings include a 20-, 25-, 30-, 35-, and 40-pin arrangement, and are compatible with coaxial AWG #42 and #44 cables.

Typical applications and industries for these micro circular connectors include but are not limited to  flip mobile phone LCD displays, potable devices, MP3 music players, video camera displays, medical devices, and miniature devices requiring a compact coaxial connector.

Pricing for the FI-J receptacle starts at $1.00 for a 20-pin position mated pair in 1,000 piece quantities. The lead time is eight to10 weeks. Contact JAE with your specification requirements on plug and cable harness for pricing.

For more information, visit www.jae-connector.com.

HARTING MicroTCA Connectors Pass “Rugged” Test
February 2009—The HARTING MicroTCA connector was tested according to the requirements of the “Rugged MicroTCA” PICMG specification under development and passed these tests successfully.

The HARTING con:card+ connector for MicroTCA backplanes and the Plug Connector for AdvancedMC modules have passed the vibration sine and shock test of the MTCA.1 Rugged Air Cooled specification without contact interruptions. It also passed the contact test according to the MTCA.3 Hardened Conduction Cooled specification and the related 40g shock test in accordance with MIL-STD-810.

The HARTING con:card+ connector with the patented Guidespring contributes to this result and hence supports the further development of the “Rugged MicroTCA” specification.

For more information, visit www.harting.com.

Advanced Interconnections’ B2B SMT Connector Reaches New Height
February 2009—The B2B High Density SMT Connector line from Advanced Interconnections Corp. is now available in a 19.05mm (.750 inch) mated height. This line is designed for high pin count and high-density 1.27mm pitch board-to-board applications where durability and reliability are critical, such as servers and routers. The newest member of the B2B SMT Connector series is available in 8- and 10-row configurations, from 240 to 500 positions.

The B2B SMT Connector line employs screw-machined terminals with multi-finger contacts and the AIC’s exclusive solder ball terminal design with coplanarity. With a current rating of three amps per pin, more contacts can be assigned to data/signal transfer (fewer pins are sacrificed for power/ground).

The high quality contact system, coupled with a precision-molded LCP insulator, is a more rugged and durable design with extremely accurate pin true positioning, enabling it to overcome any misalignment during mating. This innovation boasts significantly lower insertion and extraction forces than competitive models. With stack heights from 6mm (.236 inch) up to 19.05mm (.750 inch), the B2B SMT Connector line is the right choice for mezzanine board-stacking applications. RoHS-compliant tin/silver/copper solder ball terminals are available, along with tape and reel packaging for automated pick-and-place. Consult the factory for price, delivery, and application-specific designs. Data sheets, electrical performance, and CAD drawings are available www.advanced.com/b2bsmtstart.html.

FCI Extends the ZipLine Connector System to Coplanar Applications
February 2009—FCI is expanding the application range of its popular high-density, high-performance ZipLine connector system with the addition of a right-angle signal header module. Designed to mate with an existing right-angle signal receptacle module, the new header module provides 216 individual contacts and enables 72 high-speed differential connections between coplanar circuit boards. Complementary high-power modules and guidance modules are also available.

“The ZipLine connector system already offered support for backplane and orthogonal midplane applications, but system designers also saw a need for high-density, high-speed connections to coplanar add-on cards used for system upgrades, memory expansion, and test,” said Jeff O’Brien, global product marketing manager. “By adding support for coplanar applications, FCI continues to enhance the product portfolio in response to the diversified needs of customers.” Samples of the right-angle header for coplanar applications will be available midway through the second quarter of 2009.

The ZipLine connectors are the highest-density press-fit connectors available and address the need for greater signal density in next-generation equipment platforms. The connectors provide six high-speed differential signal pairs per column on 1.8mm column pitch, to deliver 84.6 differential pairs per inch of card edge. The compact module size allows for a minimum 1-inch card slot pitch and helps system designers address mechanical and thermal concerns.

ZipLine connectors use FCI’s proven shieldless technology to deliver low insertion loss and crosstalk without using costly and space-consuming metal shields. Data rates can scale up to 12.5 Gb/s without requiring the redesign of a basic platform.

The versatile ZipLine design also allows for mixed differential, single-ended, or power-pin assignments within a connector.

For more information, visit www.fci.com/zipline.

Yamaichi Electronics Offers Power Connectors for MicroTCA
February 2009—Embedded computing systems based on the MicroTCA standard (Micro Telecommunications Computing Architecture) are now used not only in the telecommunication sector, but also in industry, military, traffic, and medical technology.

The PICMG MicroTCA.0 basis specification relies on the use of Advanced Mezzanine Cards (AMC). The small footprint of the AMC allows systems to be built in extremely compact and robust form. For shelf management, the system can be assembled with an MCH plug (MicroTCA Carrier Hub). Yamaichi offers connectors that are capable of high-speed transmission properties. Further information is available using the keyword AdvancedCMT at www.advanced-cmt.com.

Besides high-speed signal connectors, Yamaichi has MicroTCA power connectors. MicroTCA power connectors are implemented as a 96-pin version and are compliant with the PICMG specification. Besides the 72 signal pins, 24 power contacts are available for transmission at 11 amps or greater. The robust plug housing design allows blind plugging. The angled male connector is used on the Advanced Mezzanine Cards for this purpose; a straight version of the female connector is installed on the backplane. Due to the leading and lagging contacts, the connectors are hot-swap capable. Standard press-fit tools can be used to mount them onto the backplane or the Advanced Mezzanine Card.

For more information, visit www.yamaichi.eu.

Amphenol Compact RADSOK PCB Connectors Provide More Power
February 2009—Amphenol Industrial now offers three compact, high-amperage connectors ideal for use in high-current, single-point connections to printed circuit boards (PCBs). The new PowerBlok, RADSERT, and PGY connectors incorporate RADSOK technology to eliminate threaded connection failures and increase reliability, flexibility, and available surface space within a board design.

Housed in a small package of 12.7mm x 12.7mm (0.500” x 0.500”), PowerBlok provides up to 70 amps to a board. The component’s backplane power interface uses compliant pins, which are press-fit into the board enabling a solid connection and an even signal flow. PowerBlok features a radial design that ensures many points of contact, as well as a touch-proof cover for safer operation.

Available in either a 2.4mm (0.094”) size, carrying up to 35 amps, or in a 3.6mm (0.141”) size, carrying up to 70 amps, RADSERT offers the smallest footprint of Amphenol’s new PCB line, and frees up the most surface space for added design flexibility. RADSERT also enables designers to bring power to the board from busbars suspended above the board and its components. A standard RADSERT is designed for a board thickness of 6.35mm +/-0.0635mm (0.250” +/-0.025”), with custom sizes available for specific applications.

The PGY, an orthogonal card edge connector, is available in two sizes, 3.6mm (0.141”), carrying up to 70 amps, and 5.7mm (0.224”), carrying up to 120 amps, delivering the highest amperage in the smallest package. Design engineers can achieve the needed size and weight reductions within their design without compromising the power needed for the board.

The RADSOK PCB connector series is RoHS-compliant and can be applied manually (press-fit) or by a reflow solder process that eliminates the need for additional wires and special crimping tools.

Pricing starts at $7 (PowerBlok), $2.50 (RADSERT), and $2 (PYG), in small quantities. Delivery is eight weeks ARO.

Molex Impact Backplane Connector System Receives 2009 DesignVision Award
February 2009—Molex Incorporated is honored to announce its Impact backplane connector system has been named a winner in the International Engineering Consortium’s (IEC) 2009 DesignVision Awards. The IEC announced the awards on February 3 at DesignCon 2009 in Santa Clara, Calif.

The Impact connector system was selected by the DesignCon 2009 Technical Program Committee, a group of experts in the semiconductor and electronic design engineering community who evaluate design tools and products that are unique and beneficial to the semiconductor industry.

“The IEC’s DesignVision Awards give tribute to the top design tools of today. We’re pleased to recognize Molex as the winner for its Impact backplane connector system in the Interconnect Technologies and Components category,” said IEC Executive Vice President Roger Plummer.

At over 25 Gb/s data rates, Molex’s Impact backplane connector system provides significant channel performance headroom for both traditional backplane and midplane architectures. It pushes the speed and density envelope to meet the next-generation requirements of server, storage, telecommunications, and data networking equipment.

“We are extremely pleased to be selected for this prestigious award,” said Dr. Peerouz Amleshi, senior principal engineer, Molex Incorporated. “Our design team worked closely with industry leading OEMs to develop the Impact connector system, it provides the appropriate balance of speed and density to meet the current and future performance needs of our customers.”

Molex continues to expand its Impact backplane connector family. It is now tooled and available in 2-, 3-, 4-, 5-, and 6-pair traditional backplane header and daughtercard connector versions, and supports differential signal densities up to 80 differential pairs per linear inch in less than 29mm total width, making it the fastest, densest backplane connector on the market today. The Impact connector system is available with a complete range of guidance, power, coplanar, mezzanine, and high-performance cable solutions.

For more information, visit www.molex.com.

Samtec Introduces Space-Saving Super Fine Pitch Interconnects
February 2009—Samtec has recently introduced a new narrow-body, super-fine pitch, low-profile board-level interconnect system ideal for applications where board real estate is at a premium.

With a 4mm wide socket strip and 5mm wide terminal strip, the narrow body design of the super fine .4mm pitch, surface mount strip system (SS4/ST4 Series) provides superior board space savings. In addition, the standard mated stack height is a super-low-profile 4mm from board-to-board, with a choice of application-specific heights from 4.5mm to 6mm.

This fine pitch system is available with up to 40 positions per row in a double row design, and is rated at 75GHz in single-ended and 4.5GHz in differential pair configurations when mated.

The blade-and-beam contact system is mating/alignment friendly, allowing for 1mm of contact wipe and excellent contact deflection and cost-effective design. The rugged design of the system offers excellent normal force, while an optional latching system provides increased stability when mated. The connectors make an audible click when fully mated, ensuring proper mating.

Price per mated line is approximately $.06.

Hirose High-Speed Modular Mezzanine Connector Enhances Design
February 2009—Giving network and telecommunications design engineers an advanced modular connection system that delivers high-speed performance with a more flexible and reliable method of assembly, Hirose Electric Co., Ltd. has developed the next generation of its high-density board-to-board connector family. Designated the IT3 Series Mezzanine Connector, the three-piece modular system provides easier assembly, reliable X-ray inspection, better reflow performance, and higher production yield between two parallel PC boards, without sacrificing overall connector performance.

According to Tats Arai, senior vice president at Hirose Electric (U.S.A.) Inc., “the IT3 Series connector system represents an advancement over existing 2-piece mezzanine connector designs by providing two board-mounted receptacles of the same low profile and a variable height interposer to accommodate different board spacing requirements. The new IT3 connector design simplifies the automated reflow assembly process, resulting in reduced solder joint failure and significantly higher production yields in any configuration or application.”

Hirose’s IT3 Mezzanine Connector system features a three-piece modular design consisting of two low profile receptacles mounted to each parallel PC board with BGA solder balls mounted in a staggered array of 1.5mm by 1.75mm pitch. A floating interposer module connects the two mounted receptacles and reduces the possibility of mechanical damage to the BGA joints. Compatible with industry standard footprints, the IT3 Series connector system is currently available in 100-, 200-, and 300-position modules, with interposers for board stack heights from 15mm to 40mm.

The IT3 Series connectors are rated at 50 ohm single-ended impedance and 100 ohm differential impedance. BGA solder balls are available in standard eutectic tin-lead (Sn63-Pb37) or lead-free (Sn-Ag3.0-Cu0.5). IT3 Series connectors are qualified to EIA-364-1000 for environmental performance and IPC-9701 for long-term solder joint reliability.

Hirose recently announced an agreement with Tyco Electronics to provide a second source for the IT3 Series connectors under the Tyco brand name STRADA MZConn3 Series. The company expects dual sourced product to be available to customers from Tyco in mid-2009.

For more information, visit www.hiroseusa.com.

Samtec Q Rate High Speed Interconnects
January 2009—Q Rate is the next generation of Samtec Q Strip high-speed, controlled impedance interconnects. The rugged Edge Rate contact system, combined with an integral ground/power plane, provides superior electrical performance, while minimizing PCB real estate with its slim body design.

Q Rate (QRM8, QRF8 Series) performance is expected to be 10 GHz/pin for single-ended signaling at -3dB insertion loss, and 15 GHz/pair for differential pair configurations. The Edge Rate contacts minimize the effects of broadside coupling, which, in turn, decreases crosstalk. The contact geometry minimizes the effects of impedance discontinuities and therefore minimizes return loss. The Edge Rate contacts allow a slim overall connector width of less than 5mm.

The robust Edge Rate contacts can be “zippered” during connector mating and unmating. Likewise, the broad, milled mating edge of the contact improves the wear-life of the system.

The QRM8/QRF8 Series is .8mm pitch and will initially be offered in 7mm and 10mm stack heights, with plans to expand up to 16mm. QRate is available up to 78 pins. A right-angle socket is scheduled for release in Q3 2009. The family offers a guide post and receptacle for increased blind-mate in backplane applications.

Molex Unveils EdgeLine 12.5 Gb/s Edge Card and CoPlanar Connectors
January 2009—Molex Inc. introduces EdgeLine, a family of one-piece, low-cost connectors supporting high-speed signal transmissions using a card-edge interface and a vertical or right-angle insertion. Molex’s EdgeLine 12.5 Gb/s Edge Card and CoPlanar connectors are a flexible and scalable solution for a wide variety of low- to mid-range telecom, computing, and storage applications.

“As systems become more complex, greater levels of interconnectivity require boards with more layers. This leads to thicker boards, and the EdgeLine Edge Card connectors address this need by offering two versions,” said Kevin O’Connor, global product development manger, Molex. “Both the EdgeLine Coplanar and Edge Card connector were also formatted to meet Telcordia requirements to ensure interoperability for telecom industry standards.”

Molex EdgeLine Edge Card connectors for vertical insertions feature:

• High-speed differential performance up to 12.5 Gb/s

• A 0.80mm (.031”) terminal pitch

• The ability to accommodate two board thicknesses, 1.57mm and 2.36mm (.062 and .093), with a future capability to mate to a 2.00mm (.079"), to support multiple PCB layers on complex product designs

• Various circuit sizes (30 to 294), with or without a center key

• MicroTCA standards

Molex EdgeLine CoPlanar connectors for right-angle insertions:

• Accept a 1.57mm (.062”) thick PCB, with plans to release a 2.36mm (.093”) version in the future

• Have a terminal pitch of 0.75mm (.030”) to accept AdvancedTCA 170-circuit standard cards

• Offer enhanced airflow and thermal management with their extremely low profile of 6.00mm (.236”) above main board

• Are available in various circuit sizes (68, 140, 170, 226, and 250), with an optional center key

The two press-fit connectors offer a common or singulated ground to manage power and slow-speed single-ended signals, in addition to high-speed differential circuits. Various standard circuit sizes are readily available, in addition to customized pin-out solutions.

For more information on EdgeLine Edge Cards, visit www.molex.com/link/edgelineconn.html.

For more information on EdgeLine CoPlanar, visit http://www.molex.com/link/edgelinecoplanar.html.

Meritec’s 1.0mm Pitch SMT, Right-Angle Card Edge Connector
January 2009—Meritec offers a new 1.0mm pitch surface mount, right-angle, 164-position card edge connector with a 1.33” daughter card off-board height, providing a one-piece Riser solution that supports full 5 Gb/s PCI-2.0 performance and RoHS requirements. A keyed version of this connector meets the X16 PCI-Express standard spec requirements. This one-piece connector solution is much lower in cost than traditional PCB Riser products. This family of connectors is also available in a daughter card off-board height of .650”. Also under development is a right-angle surface mount X16 PCIe in a daughter card off-board height of .230”.

These new connectors expand our product family of thru-hole right-angled connectors with several different daughter card off-board height options. In addition, Meritec offers straddle-mount and PCI-Express Full Architecture cable assemblies.

FCI’s High-Density, High-Performance ZipLine Connector System
January 2009—The ZipLine connector system addresses demand for greater signal density—a paramount requirement for future equipment platforms—at data rates up to 12.5 Gb/s. Vertical header and right-angle receptacle modules support backplane and orthogonal midplane applications.

ZipLine 6-pair signal modules, with 1.8mm column pitch, provide the maximum density available, delivering 84.6 differential pairs per inch of card edge. ZipLine connectors can also be configured on 1.5mm column pitch to provide over 100 signal pairs per inch for even more signal density.

A 3-pair connector configuration is under development to enable use on 15mm card slot pitch, with 42.3 differential pairs per inch of card edge.

The ZipLine connector system leverages FCI’s proven AirMax VS technology and offers similar signal integrity performance. Like the AirMax VS system, the ZipLine connectors use edge-coupling technology to deliver low insertion loss and crosstalk, eliminating the need for costly and space-consuming metal shields.

In addition to offering superior signal density and electrical performance, the versatile ZipLine design allows for mixed differential, single-ended, or power pin assignments within a connector. Another unique feature is a special power wafer, with up to 36 amps capacity, which can be integrated within a module.

FCI’s GIG-Array High-Speed, High-Density Mezzanine Connectors
January 2009—GIG-Array differential pairs nominally provide 100 ohms matched impedance to deliver higher-speed performance with less reflected power. GIG-Array connectors can support transmission rates up to 10 Gb/s with optimized wiring patterns. The 296-position connector contains 37 columns with eight individual signal contacts and nine ground contacts in each column, while the 200-position connector contains 25 columns. The use of individual contacts for both signal and ground connections provides more flexibility in handling power or low-speed signals than systems that utilize interleaving ground shields.

GIG-Array receptacle and plug connector height options provide 18 stack-height combinations—ranging from 15mm to 40mm—to enable equipment designers to address component clearance, airflow, or slot spacing requirements that are unique to their chassis designs.

All GIG-Array connectors feature FCI’s innovative ball grid array (BGA) connector termination for easy attachment to printed circuit boards, using conventional reflow soldering processes. The 1mm x 0.65mm BGA grid optimizes PCB trace routing and electrical performance. Lead-free and RoHS-compatible connector options are available.

Molex Unveils EdgeLine 12.5 Gb/s Edge Card and CoPlanar Connectors
January 2009—Molex Inc. introduces EdgeLine, a family of one-piece, low-cost connectors supporting high-speed signal transmissions using a card-edge interface and a vertical or right-angle insertion. Molex’s EdgeLine 12.5 Gb/s Edge Card and CoPlanar connectors are a flexible and scalable solution for a wide variety of low- to mid-range telecom, computing, and storage applications.

“As systems become more complex, greater levels of interconnectivity require boards with more layers. This leads to thicker boards, and the EdgeLine Edge Card connectors address this need by offering two versions,” said Kevin O’Connor, global product development manger, Molex. “Both the EdgeLine Coplanar and Edge Card connector were also formatted to meet Telcordia requirements to ensure interoperability for telecom industry standards.”

Molex EdgeLine Edge Card connectors for vertical insertions feature:

• High-speed differential performance up to 12.5 Gb/s

• A 0.80mm (.031”) terminal pitch

• The ability to accommodate two board thicknesses, 1.57mm and 2.36mm (.062 and .093), with a future capability to mate to a 2.00mm (.079"), to support multiple PCB layers on complex product designs

• Various circuit sizes (30 to 294), with or without a center key

• MicroTCA standards

Molex EdgeLine CoPlanar connectors for right-angle insertions:

• Accept a 1.57mm (.062”) thick PCB, with plans to release a 2.36mm (.093”) version in the future

• Have a terminal pitch of 0.75mm (.030”) to accept AdvancedTCA 170-circuit standard cards

• Offer enhanced airflow and thermal management with their extremely low profile of 6.00mm (.236”) above main board

• Are available in various circuit sizes (68, 140, 170, 226, and 250), with an optional center key

The two press-fit connectors offer a common or singulated ground to manage power and slow-speed single-ended signals, in addition to high-speed differential circuits. Various standard circuit sizes are readily available, in addition to customized pin-out solutions.

For more information on EdgeLine Edge Cards, visit www.molex.com/link/edgelineconn.html.

For more information on EdgeLine CoPlanar, visit http://www.molex.com/link/edgelinecoplanar.html.

Meritec’s 1.0mm Pitch SMT, Right-Angle Card Edge Connector
January 2009—Meritec offers a new 1.0mm pitch surface mount, right-angle, 164-position card edge connector with a 1.33” daughter card off-board height, providing a one-piece Riser solution that supports full 5 Gb/s PCI-2.0 performance and RoHS requirements. A keyed version of this connector meets the X16 PCI-Express standard spec requirements. This one-piece connector solution is much lower in cost than traditional PCB Riser products. This family of connectors is also available in a daughter card off-board height of .650”. Also under development is a right-angle surface mount X16 PCIe in a daughter card off-board height of .230”.

These new connectors expand our product family of thru-hole right-angled connectors with several different daughter card off-board height options. In addition, Meritec offers straddle-mount and PCI-Express Full Architecture cable assemblies.

For more information, email James Walch at jwalch@meritec.com,

FCI’s GIG-Array High-Speed, High-Density Mezzanine Connectors
January 2009—GIG-Array differential pairs nominally provide 100 ohms matched impedance to deliver higher-speed performance with less reflected power. GIG-Array connectors can support transmission rates up to 10 Gb/s with optimized wiring patterns. The 296-position connector contains 37 columns with eight individual signal contacts and nine ground contacts in each column, while the 200-position connector contains 25 columns. The use of individual contacts for both signal and ground connections provides more flexibility in handling power or low-speed signals than systems that utilize interleaving ground shields.

GIG-Array receptacle and plug connector height options provide 18 stack-height combinations—ranging from 15mm to 40mm—to enable equipment designers to address component clearance, airflow, or slot spacing requirements that are unique to their chassis designs.

All GIG-Array connectors feature FCI’s innovative ball grid array (BGA) connector termination for easy attachment to printed circuit boards, using conventional reflow soldering processes. The 1mm x 0.65mm BGA grid optimizes PCB trace routing and electrical performance. Lead-free and RoHS-compatible connector options are available.

For more information, visit www.fci.com/gigarray, or stop at DesignCon booth 936. 

FCI’s High-Density, High-Performance ZipLine Connector System
January 2009—The ZipLine connector system addresses demand for greater signal density—a paramount requirement for future equipment platforms—at data rates up to 12.5 Gb/s. Vertical header and right-angle receptacle modules support backplane and orthogonal midplane applications.

ZipLine 6-pair signal modules, with 1.8mm column pitch, provide the maximum density available, delivering 84.6 differential pairs per inch of card edge. ZipLine connectors can also be configured on 1.5mm column pitch to provide over 100 signal pairs per inch for even more signal density.

A 3-pair connector configuration is under development to enable use on 15mm card slot pitch, with 42.3 differential pairs per inch of card edge.

The ZipLine connector system leverages FCI’s proven AirMax VS technology and offers similar signal integrity performance. Like the AirMax VS system, the ZipLine connectors use edge-coupling technology to deliver low insertion loss and crosstalk, eliminating the need for costly and space-consuming metal shields.

In addition to offering superior signal density and electrical performance, the versatile ZipLine design allows for mixed differential, single-ended, or power pin assignments within a connector. Another unique feature is a special power wafer, with up to 36 amps capacity, which can be integrated within a module.

For more information, visit www.fci.com/zipline,

Amphenol Industrial ePower Connectors for the Energy Storage Market
April 2011—Amphenol Industrial now offers ePower connectors that are ideal for energy storage systems, including mechanical, electrical, chemical, and thermal. The IP67-rated ePower 400 amp connectors are rated for 1,000-volts DC and feature integrated EMI shielding.

These versatile connectors meet the needs of modern electrification programs that require high voltage and high amperage. The growing energy storage market, where space is at a premium and budgets are often limited, can take advantage of the economical ePower connectors, as they can replace up to three conventional connectors, saving space and cost.

The lightweight, compact connector series features Amphenol’s patented RADSOK technology that attains higher current ratings and lower contact resistance in comparison to other contact methods on the market.

With a 40% smaller footprint, Amphenol’s ePower family of connectors offer more power in less space with the RADSOK contact system, an electrical terminal based on a hyperbolic grid configuration, allowing lower insertion forces and easier mating. 

This unique system eliminates the need to run wires through bulky cable glands in a traditional three-phase motor assembly, resulting in a user-friendly, reliable connection with minimal maintenance issues. 

The new connectors are available in two- and three-pin power configurations ranging from 100 to 500 amps per contact, and can accommodate two small gauge signal contacts for HVIL (high voltage interlock loop). The ePower connectors operate at 800-volts DC to 1,000-volts DC, and can be used in a variety of applications, including power converters, hybrid electric vehicles, heavy equipment electrification, two-and three-phase motors, and starter generators.

The IP2X style sockets are available in crimp, lug, or bus bar termination, while cable plugs feature IP2X style crimp pins and can accommodate shielded wires. Wire sizes from 50mm² to 95mm² can be used with the ePower connectors that feature an all-aluminum shell, strain relief for the jacketed cable incorporated into the shell. and outstanding vibration resistance.

Contact Amphenol directly for pricing. Delivery is eight weeks ARO.

Visit Amphenol Industrial online or e-mail epower@amphenol-aio.com.

APP Expands Its 4-Position SPEC Pak Connector Series with Inline Receptacle
April 2011—Anderson Power Products® has expanded their four-position SPEC Pak™ family of products to include an inline receptacle. The new connector series includes the inline receptacle, panel mount receptacle, and a plug for wire-to-wire and wire-to-panel applications. This IP68 rated connector achieves this rating by utilizing a size 16 PG-style sealing gland, an interfacial sealing gasket that’s incorporated within the plug housing, and a latch to secure the connector tight. The UL94 V-0 rated housing is designed to be touch-safe per the requirements of UL 1977 when used with finger-proof Powerpole® contact housings.

The core Powerpole connector technology within the SPEC Pak shell is proven, reliable, and cost-effective. The four-position SPEC Pak will hold up to four Powerpole power contacts, 16 signal contacts, or a combination of both. Individually, the power contacts are rated to 45 amps and are capable of handling wire sizes of 24 to 10 AWG (0.25 to 4mm²). Ground contacts are first-mate/last-break. Contact housings, both finger-proof and standard, are available in a wide array of colors, which provide color-coding options and design flexibility. The combination of housings, power, ground, and signal contacts offers thousands of design options for the most demanding applications.

Visit Anderson Power Products online.

Positronic Expands Dragonfly with Ideal Power Input Connector
April 2011—Positronic developed the Dragonfly connector series for applications requiring a compact package with an integral locking system. The newest addition to this line is a variant with three size 16 contacts, ideal for use as a power input connector in applications requiring AC/DC power.

The connector is available with removable crimp contacts for use with 12 AWG through 24 AWG wire. These solid machined contacts have a current rating of 20 amps and a contact resistance of 0.003 ohms. Connector housings are available in fixed panel mount and free cable options. Contacts are ideally spaced for use as an AC or DC input power connector. Sequential mating contacts are offered, allowing for first mate ground options.

In addition to the Dragonfly series, Positronic offers an extensive variety of power connectors.

Visit Positronic online.

Anderson Power Products Offers PowerMod HP Connector Series
August 2010—Anderson Power Products® (APP) new PowerMod HP connectors feature touch-safe female housings, cable strain relief, and integral positive latches. These safety features, combined with exceptionally simple connector assembly, establish a new standard for cost-effective, high-power connectors.

APP’s PowerMod HP Series is RoHS compliant and rated up to 450 amps for appropriate applications at a 30ºC temperature rise. Using APP’s patented sterling contact technology, the PowerMod HP offers low electrical resistance, provides a minimum of 500 mating cycles, and is rated for circuit interruption (true hotplug). These connectors are IP20 rated (touch safe) for user safety. The integral coding key provides further protection by allowing the user to configure unique mating of up to six individual connectors.

The connectors accommodate American wire sizes from #6 to 4/0 AWG, and metric wires from 13.3mm to 95mm². For additional reliability, an innovative cable strain relief kit that encompasses all applicable wire sizes is available as a product option. The unique latching system offers superior security and ergonomics, as well as clear identification through its distinct blue buttons. PowerMod HP, offered in 10 different connector housing types, including right angle, bus bar, panel mount, and blindmate/float selections, delivers broad design flexibility for current and future high-power interconnections.

Visit APP Connectors online.

ODU’s SPC High-Current Solutions for Demanding Markets
July 2010—ODU’s SPC high-current connector series provides a more reliable solution for a wide range of applications, including renewable energy and test.

The ODU SPC product series was developed to provide long-lasting performance in many environmental conditions, at many resistancies. The combination of the proven ODU lamella contact with a plastic housing produces a high quality connector with many advantages.

Features:

• 100 percent protection against accidental contact due to plastic housing and insulators for IP2X protection

• Shielded version available for EMC protection or transmission of neutral wire currents

• Simple and reliable operation due to the push-pull locking principle

• Low weight

• More than 5,000 mating cycles

• Treatable by autoclave

• Temperature resistant from -40°C to 140°C (-40°F to 280°F)

• IP50 or IP67 when inserted

• Crimp, solder, and screw terminations

• Phase coding, mechanical, and colored

• UV-resistant housing possible

Connections up to 100 amps are easy to execute with the ODU SPC. Solutions for currents up to 1,000 amps are also available.

Standard version for use to 100 amps                        Version for up to 1,000 amps

Visit ODU online.

Anderson Power Products Offers Extended Range Contacts
April 2010—Anderson Power Products (APP) now offers its Extended Range Contacts for the SB120, PP120, and PP180 “Plus” connectors.

APP’s Extended Range Contacts are the latest addition to the standard PP and SB connector series. These contacts are designed to provide additional design flexibility and value to customers by allowing larger wire sizes to be used. This increases the amperage capability without enlarging APP’s robust SB120, PP120, and PP180 connectors.

As the demand for higher power capacity in smaller spaces continues to grow, APP’s team of engineers redesigned certain features of the contacts to accommodate larger wire sizes. This slight change in the contact design does not alter the housings, yet allows for more power in a smaller package.

These new contacts can be used wherever PPs and SBs are currently used, such as telecommunications and power electronic industries, where increased power and decreased space is a constant goal. Other markets include UPS manufacturers, material handling, personal mobility, electric vehicles, and battery charger manufacturers.

The SB120 Plus connectors accept a #1 AWG (42.4mm²) wire size. The PP120 Plus connectors accept a #1 AWG (42.4mm²) and a #1/0 (53.5mm²) wire size. The PP180 Plus connectors accept a #2/0 (67.4mm²) and #3/0 (85mm²) wire size. The new Extended Range contacts are crimped with APP’s existing crimp tools.

For more information, visit Anderson Power online.

Positronic Offers All Power Input Connector Variants for MicroTCA Systems
January 2010—The PCI Industrial Computer Manufacturers Group recently released an addition to the MicroTCA family of specifications. The air-cooled rugged MicroTCA specification extends MicroTCA into applications beyond its original telecommunications focus.

MicroTCA specification developers choose rugged and reliable combination D-subminiature connectors as the power input interface.

MicroTCA uses specific connector variants for various input voltage levels:

• 7W2 variant—48 volts

• 9W4 variant—24 volts

• 5W5 variant—12 volts

• 15W4 high-density variant—12 volts

Positronic’s “QB” series offers all four Combo D variants included in the MTCA specifications, and offers a variety of features:

• Single or stacked dual-port package are available.

• Right-angle PCB-mount connectors offer standard mounting brackets, or a unique low-profile design, which reduces the height of connectors off the PCB.

• Power contacts have resistance values as low as 0.00035 ohms.

• Current ratings as high as 80 amps, when tested per U.L. 1977, are available. For details, see the temperature rise curves in product literature. This is achieved with the use of high-conductivity contact materials.

• Cable connectors are available with short hoods with internal cable clamps suitable for use in tight spaces.

• A full range of contact plating options, including military grade, are available.

• Power contacts have high-reliability closed-entry female connections as a standard feature. Signal contacts are available with closed entry contact options.

Delivery is six weeks after order placement. Cost for a 48-volt, 7W2 dual-port variant is $7.58 at 1,000 pieces.

For information on Positronic’s complete line of Combo D connectors, visit www.connectpositronic.com/products/1/StandardDensityCombo-D/.

Anderson Power Products Introduces the SPEC Pak Connector Series
December 2009—Anderson Power Products^® (APP) offers the SPEC Pak (Sealed Power For Environmental Connections) connector series, designed for use wherever a rugged or waterproof high power, signal, and ground interconnect solution is required. The seal on the SPEC Pak connector shell is rated at IP 67, to completely protect against dust and the effect of immersion at depths between 15 centimeters and one meter.

The SPEC Pak’s environmentally sealed shell protects existing APP contacts and housings. The customer-configured SPEC Pak connectors are ideal for use in solar, mass transportation, off-road vehicles, factory automation, oil and petro-chemical exploration, and agricultural equipment applications. SPEC Pak users benefit from such advantages as economical total-installed cost, excellent size-to-power performance ratio, ease of assembly, and innumerable configuration options.

The SPEC Pak product family SPEC Pak shell accommodates wire ranging from #24 to #10 American wire gauge (AWG) or 0.25 to 4 mm², providing users with thousands of possible design solutions in a single interconnect. The 4-position SPEC Pak shell handles up to 25 amps when fully loaded with #10 AWG, and the 6-position SPEC Pak shell handles up to 45 amps. The SPEC Pak receptacle utilizes an industry standard panel cut-out, 26482/5015 shell (size 20) for the 4-position and shell (size 24) for the 6-position.

The core technology used in the SPEC Pak is APP’s Powerpole connector, which features dovetailed housings that allow customers to interlock multiple housings into a vertical or horizontal connector. Powerpole’s broad selection of standard and finger-proof housings meet UL1977, Section 10.2, and the color-coded housings offer versatility for power, signal, and ground design flexibility.

With decades of proven reliability at cost-effective prices, Powerpoles offer extensive options for designers of power, signal, and ground connections. When Powerpoles are combined within the SPEC Pak, the result is a powerful environmental interconnect for use in a vast array of demanding applications.

For more information, visit www.andersonpower.com.

ODU Expands with Compressed Air for Modular Connectors
July 2009—ODU has added pneumatic couplings to its modular ODU MAC LC connector system, in addition to the signal and power contacts and the integration of coaxial HF contacts already available to that line. With the help of the pneumatic coupling, users can build hybrid connector systems that can provide compressed air for a wide range of processes.

In order to avoid a pressure drop in the supply line, a self-blocking coupling is available. An M5 screw-thread is used on the connection side, which mates to a plug nipple, threaded joints, or quick-couplings.

Features:

• Module with two compressed air couplings (5 units = 12mm)

• Air consumption is 90 l/min., with a pressure drop of 1 bar

• Up to 12 bar operating pressure

• Up to 5,000 mating cycles

• Approximately 10-N actuating force per module, with two couplings

• 100-bar burst-pressure

New modules and contacts are routinely added to the ODU MAC LC modular connector system.

For more information, visit www.odu.de.

ODU’s HV Connectors for Lithium Ion Storage Battery
July 2009—Dwindling crude oil reserves and stricter exhaust standards call for alternative drive systems in automobiles. Electric, hydrogen, or hybrid drives are on everyone's minds. Many well-known automobile manufacturers are looking for connections from developers and manufacturers for use in this automotive sector. ODU has a customized connector for this need.

Hybrid vehicles use combustion engines and electric motors running in parallel. ODU’s customized connector acts as the interface between the battery and electronics in hybrid vehicles. It guarantees reliable transmission of the drive currents during acceleration (boosting) and when recovering the braking energy (recuperation).

Features:

• Receptacle with pin contacts at the battery

• Connector piece with 8mm socket contacts on 2x16mm² line

• Continuous current, 80 amps at 85°C (185°F), short-time up to 224 amps

• Voltage ranges from 150 volts to 500 volts

• Shielding is greater than 60 dB

• Enclosure is rated at IP-6k9k

• Central screw locking (without tool)

• Temperature ranges from -40° to 120°C (-40 to 248°F)

• Chemical resistance

• Protection against accidental contact IP2X when not inserted

For more information, visit www.odu-automotive.com.

Anderson Power Products Introduces the SPEC Pak IP67 Connector
February 2009—Anderson Power Products (APP) introduces its new SPEC Pak connector. The SPEC Pak (Sealed Power for Environmental Connections) has an environmentally sealed IP67 shell to protect existing APP contacts and housings. The company’s customer-configured SPEC Pak Connectors may be used anywhere a rugged or waterproof high-power, signal and ground, interconnect solution is required, such as mass transportation, off-road vehicles, factory automation, oil and petro-chemical exploration, agricultural equipment, and more.

The core technology within and protected by the SPEC Pak is Powerpoles. The core APP Powerpole technology is reliable and cost-effective. The broad selection of touch-safe, color-coded Powerpole housings up to 45 amps, with power, signal, and ground contacts, accepts a broad range of wire gauges, #24 to #10 AWG (0.25 to 4.0mm²), giving users thousands of flexible design solutions in a single interconnect. The SPEC Pak uses an industry-standard panel-mount cutout—26482/5015 shell size 24, and the touch-safe housings meet UL1977, Section 10.2.

Advantages to APPs’ SPEC Pak users include a lower installed cost, size-to-power performance ratio, ease of assembly, and almost endless options for customer configurability.

For more information, visit www.andersonpower.com.

Schurter Outlet for Power Distribution Units Streamlines Assembly
February 2009—Schurter introduces the first of its kind appliance outlet, using IDC technology. Series 6610 is ideal for use in power distribution units and other equipment where multiple outlets are banked in series. Unlike traditional outlets, which require wiring of individual quick connect or solder terminals, the 6610 with IDC technology allows wires to be bussed across the terminals, thereby connecting common terminals all at once.

The 6610 comes with a protective back cover to prevent electrical shock, which also serves as a “wire press” to push the wires into the IDC terminals. Terminals are arranged either along or across the connector pin axis for both horizontal and vertical mounting. The standard version accepts insulated solid wires with cross section 12 gauge/2.5 mm2. Versions with combination IDC and a quick-connect or solder terminal, for separate wiring of the line connection, are also available. The unit snaps in and is available in versions for 0.8mm panels.

The 6610 appliance outlet F is rated according to IEC 60320. It is approved by cURus at 15 amps at 125/250 VAC, and ENEC at 10amps/250VAC, and is qualified for applications in accordance with IEC/EN 60950. Pricing starts at about $0.96 each per 100 pieces.

For more information, visit www.schurterinc.com.

Anderson Power Products Offers Addition to Power Pak Series
November 2008—Anderson Power Products (APP) offers a new addition to its Power Pak Series with the introduction of its Powerpole “T-Pak.” Featuring a two-way electrical splitter for one incoming circuit and two outgoing circuits, the Powerpole T-Pak is ideal for industrial and commercial applications in markets such as commercial and residential electrical distribution and electrified office furniture.

APP’s Powerpole T-Pak is designed to work exclusively with the four-position Powerpole Pak connectors. The unit effectively splits the current from one incoming circuit into two outgoing circuits. The unit is made of high impact and corrosion-resistant black thermoplastic, and comes preassembled for a 20 amp, 3-phase AC configuration. The electrical contacts utilize APP’s red, black, and white standard 30 amp powerpoles, and the green Premate Ground Powerpole. Two mounting holes are provided to allow the unit to be mounted in any location and integral latches prevent accidental disconnection of equipment.

In addition, the T-Pak works with all of APP’s 15/45 Powerpoles, and can easily be preconfigured utilizing any of the company’s 10 to 45 amp powerpoles, including fingerproof, standard, premate ground, and 10 and 30 amp pin and socket configurations. The T-Pak allows for easy installation, connection, and disconnection of electrical equipment, and provides security in applications where shock and vibration may be severe.

For more information, visit www.andersonpower.com.

Molex Designs Sealed, High-Density, Wire-To-Board, CMC Hybrid Connectors
October 2008—Molex Incorporated is expanding its CMC (Connectors Modular for Controllers) product line. Available in standard and power versions, Molex’s CMC product line can be used for several modes of transportation vehicles, including cars, trucks, buses, and motorcycles, as well as marine and agricultural equipment. These wire-to-board, hybrid connectors are a cost-effective solution for power train and body electronics applications, such as engine-control units, gearboxes, electronic-park brakes, junction boxes, and suspension controllers.

“Molex has strengthened its CMC connector family with the development of standard and power hybrid connectors specifically designed to perform in high-conductivity applications and harsh environments,” said Selvan Ili, global product manager, Molex Incorporated. “With nearly 10 years of experience, Molex is a major participant in the definition of the CMC standard interface.”

Molex CMC connectors are secure and reliable, using a high-performing matte seal with multiple sealing lips. Another appealing feature is a terminal position assurance. An integrated locking lever provides a safe and low mating force while mating with the header. Color-coded to match mechanical keying for easy visual installation, Molex’s CMC hybrid connectors are available in multiple terminal sizes to support low, medium, and high-current data requirements. Various backplate configurations and plug seals provide ultimate flexibility and reliability when terminal cavities are not used. A wire cap guides the wires away from the connector.

The CMC hybrid connector family is a modular system that fits with various headers. Several circuit sizes are available for any customer application: Its standard hybrid version runs with Molex CP terminal 0.635mm (.025”) and CP 1.50mm (.059”) in 22-, 24-, 32-, 36-, and 48-circuit versions. Its power hybrid version runs with Molex CP terminal 0.635mm (.025”), 1.50mm (.059”), and 2.80mm (.110”) in 28- and 53-circuit versions. Both versions operate at temperatures between -40 and 125ºC. Plans to further extend Molex’s CMC connector and header products are in development.

For more information, visit www.molex.com/product/cmc.html.

Delphi Introduces Comprehensive High-Current/High-Power Connection Systems
November 2008—Unveiled at Electronica 2008, Delphi Corp.’s most comprehensive family of sealed high-current/high-power connection systems boast current-carrying capability up to 250 amps and a cable range of 6mm² to 62mm².

“Delphi’s Power Pack Connection Systems, which encompass the new Power Pack 1000 and existing Power Pack 2000 series, are among the most comprehensive and versatile high-current/high-power connection systems in the industry,” said Don Bizon, Delphi Connection Systems product manager. “Delphi Power Pack’s most unique feature is its ability to provide a sealed connection system that mates in the in-line or right-angle direction to provide original equipment manufacturers a routing advantage for large-gauge cables.” This mating direction is managed through the two-piece design of the female terminal. The female terminal has multiple contact points and uses beryllium copper with silver plating to manage the heat generated in high-current applications.

Power Pack 1000 can accommodate up to 145 amps and a cable range of 6mm² to 25mm². Power Pack 2000 can accommodate up to 250 amps and a cable range of 13mm² to 62mm². The operating temperature range of the Power Pack portfolio is -40°C to 150°C.

The Power Pack connection systems are easily engaged and disengaged by hand, which provides assembly plants the opportunity to save on labor costs associated with tools and fasteners used for creating the connection. In addition, the sealing capability provides environmental protection and the ability to mate directly to sealed high-current modules.

This makes Power Pack ideal for use in applications such as sealed electrical centers, electric power steering modules, front wall power pass-through, battery cable in-line connections, and hybrid vehicle modules.

For more information, visit www.delphi.com/powerpack.

Tyco Electronics 20 Amp ET Connectors for Cable-to-PCB Applications
August 2008—Tyco Electronics announces the release of its 20 amp ET connector. Designed for low-profile power distribution units requiring a small form-factor interface, this new connector is a low-loss, highly reliable, and cost-effective solution for cable-to-printed circuit board (PCB) applications.

This new 20 amp ET connector series offers a unique feature of integrated coding contacts, which allows different electronic functions such as sense and enabled to be designed into PDU electronics, with activation on full insertion of the cable connector. The cable connector uses crimp contacts from the industry-proven “Standard Power Timer” range with current ratings of 20 amps with 2.5mm² cable. Contacts accepting cable with a cross-sectional area of 4mm² with a 35 amp rating are also planned.

Tyco Electronics’ 20 amp ET cable connectors are available in trays with contacts on reels for customer assembly, or fully assembled to specific customer requirements. A right-angle pick-and-place PCB-mount version, which stands less than 8mm above the PCB, is currently available. A vertical mount version is currently in development with production samples expected for release in November 2008.

Samples are currently available from Tyco Electronics Power Interconnect Team by contacting Jo Redwood at +44 1296 380826 or jo.redwood@tycoelectronics.com.

For more information, visit www.tycoelectronics.com/powerconnectors.

TE Connectivity’s New Connector Handles Broadest Range of SFP Transceivers
April 2011—To meet the requirements of next-generation WiMax and Long Term Evolution (LTE) Fiber To The Antenna (FTTA) connectivity designs for rugged outdoor use, TE Connectivity (TE) has released the FullAXS connector system that provides the SFP connection between the remote radio and base station for telecommunications applications. This new product offering accommodates the broadest range of SFP transceivers in the market, allowing end-users to select the transceiver that meets their specific system requirements.

Rugged cable assemblies used in WiMax and LTE FTTA applications establish their direct connection by plugging directly into optical transceivers through a bulkhead. Such connections require a connector that can accommodate a large tolerance in Z-direction. The TE FullAXS connector system meets this requirement by allowing for a large Z-direction tolerance while also offering the benefit of one-hand installation of the connector shell.

With this new product offering, users can also conveniently remove and replace transceivers through a cutout in the bulkhead that completely eliminates the need to open the entire remote radio box and expose its contents to hazardous weather conditions.

For the optical connection, the connector system includes an industry-standard duplex LC interface for fast mating with all LC duplex SFP transceivers. The FullAXS connector can be designed for either single mode or multimode optical transmission applications.

Designed to offer a versatile platform, the new product has the capacity to expand to RJ45 and power connectors and is available in a field-installable version with splice to suit any cable.

For more information on the FullAXS connector system, visit TE online.

CONEC Expands its IP67-Rated Series with Robust, Fiber-Optic LC Connectors
March 2011—CONEC has advanced its water-resistant series of connectors to include fiber-optic duplex LC connectors. The IP67-rated connectors allow designers to incorporate these data ports in harsh environments. Ideal for communications, security, and surveillance equipment applications, the connectors provide increased protection from contamination and moisture, in addition to mechanical stability, temperature resistance, and vibration immunity.

For enhanced performance, CONEC also included a multi-mode 50/125μm (300 meter 10GbE – OM3) cable option.

The IP67-rated LC product family features a 1/6th turn bayonet coupling for fast and secure mating/unmating, even with gloved hands. To optimize chemical resistance, UV resistance, and tolerance to physical abuse, CONEC offers these connectors in two different housing materials: black plastic and nickel-plated, zinc die-cast. All connectors are duplex LC type, in single-mode, multi-mode, and APC types.

The product line includes panel-mounted receptacles, mating plugs, and protective caps. Pre-terminated jumper cables including cables suitable for outdoor use and direct burial, in standard lengths from one meter to 300 meters are also included.

The IP67 LC connectors ensure a continuously secure connection and are dustproof and weatherproof, with a silicone ring seal that makes a watertight connection to the panel.

LC duplex connectors are available from $20 in OEM quantities, with a lead time of stock to four weeks.

Visit CONEC online.

TE Connectivity's 40-Gb/s QSFP+ Optical Transceiver Combines High Density and Low Power
March 2011—TE Connectivity Ltd. (TE) launches new highly compact 40-Gb/s QSFP+ optical transceivers—parallel fiber optical modules with four independent optical transmit and receive channels for increased board density. This extension to TE’s QSFP product portfolio for the broad Ethernet and InfiniBand standards marketplace combines the high-density and low-power benefits of parallel modules with some of the key advantages normally associated with SFP+ based modules, such as digital diagnostic monitoring for improved systems management.

The QSFP+ optical transceivers can be used in switches, routers, data centers, and other Ethernet applications where they provide a more than 60% increase in faceplate PCB density and simplify heat management through reduced power consumption. The power dissipation of 0.8 watts is more than 50% compared to the use of four individual SFP+ modules. Offering a digital diagnostic monitoring interface, the new transceivers allow customers to easily manage and monitor key module parameters of a system through alarm and warning flags for module performance.

QSFP+ MSA- and SFF-8436-compatible, the transceivers are electrically hot-pluggable, allowing for port population on demand and in the field. The latch mechanism eases insertion into board-mounted cages and optical connectivity is enabled via industry-standard MPO/MTP-terminated fiber ribbon.

Visit TE online.

US Conec’s MTP Push-Pull Tab for High-Density Applications
July 2010— US Conec Ltd. now offers MTP® Push-Pull Tabs for high-density multi-fiber applications. The Push-Pull Tabs greatly simplify the use of MPO connectivity when manual access to the release slider and rear portion of the connector is restricted. This novel accessory enables easy insertion and extraction of MTP plugs in dense applications by providing a flexible extension tab that can be used to extract or insert the plug into the adapter port.

The MTP Push-Pull Tab is compatible with all round MTP connector hardware versions, including the 3.0mm round, the 3.6mm round, and the soon-to-be-released 4.3mm to 5.7mm round MTP connector hardware. It can be installed in the factory or in the field after cable assemblies are produced.

Visit US Conec online.

Radiall Introduces Connection Kit for Wireless Base Stations
July 2010—Radiall USA Inc. introduces its new R2CT connection kit, which provides a waterproof, sealed connection for fiber-to-the-antenna (FTTA), remote radio head equipment, and similar outdoor applications where a protected interface is needed. The field-installable kit provides low-cost sealing at the transceiver-to-cable interface and ensures robust mechanical and environmental performance.

The kit is designed for optical systems using SFP transceivers and duplex LC-terminated fiber-optic cable. The kit can be reused, allowing cables and transceivers to be changed in the field, including front-panel swapping of transceivers. The kits can also be assembled over existing cables.

Sealing levels are IP65, with IP67 optionally available, with a durability of 100 mating cycles minimum and a temperature range from -40°C to 85°C. The mated connection has a retention force of 200 N (45 lb).

The kit uses a receptacle attached to the equipment panel and a plug assembly over the cable. The plug and receptacle use a double bayonet locking system to allow a tool-free, hand-tightened connection. The plug assembly includes a protection cap that can be used for pulling cable.

The R2CT connection kit can easily be used with other connectors and interfaces, such as RJ-45 or USB connections.

Visit Radiall online.

Molex Introduces High-Performance LC2+ Metallic Optical Connector for Harsh Environments
March 2010—Molex Incorporated has released its new LC2+ optical interconnect product line. The latest offering by Molex for high-density harsh environment optical applications, the LC2+ optical interconnect is a metal connector body and latch version of the popular LC connector system. It provides an enhanced latch retention system and a specific high temperature strain relief boot that work in conjunction with the latest high temperature enhanced performance (EP) aerospace grade fiber optic cables and sealing features to protect active devices from moisture propagation.

“Molex’s LC2+ connectors have a ruggedized, all-metal-connector housing, making them ideal for use in industries that operate under harsh conditions, including industrial, military, medical, aviation, and aerospace,” said Mark Matuszewski, product manager, Molex. “The LC2+ connector’s unique features make further improvements by providing a high-performance discrete fiber solution intended for use in the most rigorous operating environments, such as high temperature, severe shock and vibration, as well as exposure to high-moisture situations.”

The LC2+ system is fully compatible with all LC form factor connectors, adapters, active devices, and tooling. The optical simplex and duplex connectors are available for multi-mode, single mode, and APC applications. In addition, the LC2+ interconnects from Molex can incorporate Polymicro Technologies’ large core specialty fibers, giving optical system designers a complete solution to connect large core optical fibers used for data, sensing, and optical power transmission.

For more information, visit Molex online.
Twitter: twitter.com/MolexConnectors.
YouTube: youtube.com/MolexConnectors.

HARTING Adds LC Fiber Optic Cable Assemblies
July 2009—HARTING announces the availability of LC fiber optic cable assemblies rated for outdoor use.

HARTING now offers complete cable assembly solutions for LC fiber optic multimode applications. Outdoor-rated fiber optic cable is pre-assembled with HARTING’s outdoor-rated PushPull LC connector to create a complete, pre-tested, ready-to-install LC fiber optic solution. HARTING’s LC fiber optic cable assemblies achieve exceptionally low loss over long distances with high data-carrying capacity.

In contrast to copper data transmission, fiber optic transmission is immune to electromagnetic interference (EMI). HARTING’s LC fiber optic solutions are ideal for high-speed applications in aggressive environments with high EMI, as well as applications requiring distances beyond the limitations of copper cabling.

HARTING provides these ready-to-install LC fiber optic cable assemblies in various lengths. Single-ended versions are also offered, allowing customers the flexibility to assemble the second connector as needed.

Features:

• Protection level IP65/IP67, suitable for outdoor applications

• Two-fiber multimode (62.5µm)

• Typical wavelength is 850nm and 1310nm

• Innovative PushPull connectors provide an easy-to-install solution

All HARTING products are supported and available for sale from HARTING North America, Elgin, Illinois. For more information, visit www.harting.com.

GES Provides Triple-Optical Interconnects for Harsh Conditions & FTTx
March 2009—The SC-Module from GES Electronic & Service enable simple wiring of optical transmitters and receivers with high transmission rates on long distances, and can be equipped with a “snap-in” feature,  with up to three fiber glass inserts of different types of fiber. One complete system can consist of up to seven modules, adding up to 21 optical fiber connections.


Light waves do not have any potential risk concerning spark formation and are absolutely resistant against electric and electromagnetic fields. The modules are mounted into an IP65-housing, protecting them against moisture, dust, and mechanical damage. These advantages enable the SC-Module to be used in explosive environments, in a high-voltage environment, FTTx-applications, and harsh industrial conditions.

Just like all GES Modules, the SC-Module is fully compatible to other industrial connector systems, such as Amphenol C146M, Hypertac Hypermod, Lapp Contact EPIC, Thomas & Betts Pos-E-Kon M, Weidmüller RockStar, and Wieland revos Flex.

For more information, visit www.ges-electronic.com.

Tyco Electronics Provides Rugged Optics in Mil/Aero
March 2009—As the use of fiber optics becomes more common in the mil/aero market, Tyco Electronics’ products are finding more homes for its specialized products within the lens protection technology sector. This technology provides high performance in the most demanding and challenging environments by protecting the fiber ferrule and fiber core behind “safety glasses.” This enhancement insures that the installed link budget can be maintained with confidence, and maintenance and repairs are kept at a minimum.

Tyco Electronics’ technology is used in robust applications, such as the field tactical communications foreshadowed in the M83526/20 and /21, digital broadcast and cinema applications, in-flight entertainment data download stations, flight controls, and sensor technologies.

For more information, visit www.tycoelectronics.com/adm.

Molex’s Fiber Optical Terminus System Integrates Polymicro Large Core Optical Fibers
January 2009—Molex Inc. and Polymicro Technologies, a subsidiary of Molex, announced that Molex LumaCore-based interconnects can now incorporate Polymicro’s large core optical fibers. Optical system designers now have a complete solution to connect large core optical fibers used for data, sensing, and optical power transmission.

“By adding the capability to terminate Polymicro Technologies’ large core optical fibers with specialty coatings in the LumaCore line, we’re able to deliver a solution that withstands extreme operating conditions, particularly for sensing high-power delivery, illumination, and aerospace applications,” said Tom Marrapode, director of marketing, Molex. “With common optical termini, unique combinations of products and configurations can be easily built to customer specifications.”

Molex LumaCore optical termini-based interconnects are available in the following configurations. 

• Molex LC2 Metallic Optical Connectors: A ruggedized, all-metal housing version of the LC Small Form Factor (SFF) family. Capable of continuous operating temperatures up to 135°C and short-term temperatures up to 150°C, these connectors are available for single-mode, multimode, and angle-polish applications. With no plastic components, there is little or no out-gassing, allowing these connectors to accommodate space and high-vacuum environments. Featuring LumaCore optical termini, these connectors resist breakage and achieve superior optical performance.

• Molex MXL-38999 Circular Connectors: Designed specifically for single-mode APC applications, their high level of design integrity enables the connector system to deliver superior optical performance across all optical fiber applications. Using LumaCore optical terminus technology, the MXL-38999 connector provides a dense, optical connection with stable optical performance in harsh environments. Its unique quarter-turn retention feature allows the LumaCore terminus to be installed and removed from a connector with a simple push and turn.

The following Polymicro large core optical fibers can be incorporated into Molex LumaCore interconnects. 

• Polymicro HPCF Optical Fiber: The 200µm silica core, 230µm hard polymer-clad version is ideal for data communication and process control applications in robotics, windmills, automotive/rail, and avionics. The larger core sizes are commonly used in medical and dental procedures for light delivery. Simple to terminate and align with a light source, these fibers service a wide temperature range of -65 to 135°C. The standard is a 0.37NA HPCF, but 0.48NA is also available from Polymicro. The 0.48NA fiber is excellent for efficient light collection and delivery. The increased NA will reduce the bend sensitivity of the optical fiber, making it an excellent choice for applications where the space is limited.

• Polymicro Rad-Hard Optical Fiber: A radiation-resistant and stable solution for military and aerospace applications, Rad-Hard optical fibers are designed with a polyimide coating for high temperatures and low out-gassing. Paired with LumaCore interconnects that offer a built-in anti-vibration mechanism, these fibers form assemblies that exhibit highly stable transmissions and the lowest possible insertion losses. Further, the fibers in the assemblies are easy to install and remove for maintenance and cleaning. 

For High Power Lasers: The JTFIH Series Dual Clad Fibers

• The JTFIH Series has a silica/silica/hard polymer dual clad structure with a low-OH silica core for excellent Vis-NIR transmission (380-2400nm), a wide temperature range from -65 to 135°C, and a high laser damage threshold. In addition, the JTFIH series is bio-friendly. The applications include high power laser delivery in the medical, military, and industrial markets. Proof tested at 100kpsi, the standard dual clad products have core diameters of 365, 550, and 940µm with blue Tefzel jacket. Custom core sizes, high-OH silica core, and custom jacket materials are available.

The FDP Series is now available with UV certification

• The FDP Series optical fiber offers a superior UV performance both in transmission and stability, and is now available with UV certification. These custom certifications can be designed to meet a customer’s design and cost demands. Besides mechanical and dimensional certification, certificates include UV Induced Loss vs. Wavelength, UV Induced Loss vs. Time, and Spectrometer Signal before and after UV radiation.

For more information, please visit www.polymicro.com or www.molex.com/product/lumacore.html.

Advanced Fiber Products Optical Hermetic Solutions for Harsh Environments
January 2009—Advanced Fiber Products Ltd. (AFP Ltd.) introduces a new line of feedthroughs (penetrators) for harsh environment applications. AFP’s highly miniaturized and robust multi-fiber penetrators feature hermetic glass-sealing technology for superior in-service performance over industry-standard epoxy-based optical feedthroughs. These multi-fiber designs offer end-users and integrators significant lifecycle cost savings compared to legacy single fiber solutions. Typical applications include optical sensing and data communication for the oil and gas, industrial process control, and defense industries.

The AFP product line was developed to withstand long exposure to corrosive media such as oil, mud, chemicals, and salt water. The feedthroughs are qualified to perform reliably under prolonged exposure to temperatures up to 100°C, and pressures up to 15,000psi, making them an ideal solution for down-hole or subsea environments. The products are readily mounted to walls of wells, pipes, tanks, or in remotely operated vehicles for both shallow and deep-water applications. Feedthroughs are available in 1-, 2-, 4-, 8-, 12-, and 16-fiber configurations; custom configurations are available upon request.

AFP’s new product line leverages the company’s proprietary multi-fiber glass sealing technology, custom design skills and manufacturing capabilities that were originally pioneered for telecom and defense applications. These competencies are now being successfully applied in a variety of new applications that require affordable, highly reliable, specialized products.

An extension to this product family, designed for extreme environments of up to 250°C and 20,000 psi, is planned for late-2009.

Product specification sheets are available at www.afpgco.com.

TE Connectivity Develops Standard Range of Antennas
March 2011—TE Connectivity (TE) has announced a new line of standard antennas to meet multiple customers’ needs. The new standard range of antennas offers low-profile, high-performance stamped metal, flexible printed circuit (FPC) and printed circuit board (PCB) embedded antenna solutions for single-through penta-band applications. These antennas are designed and manufactured to comply with stringent operating requirements and allow a wireless designer to select from a broad range of antennas with the frequencies that meet the needs of most wireless products.

TE’s global manufacturing and design presence enables offers advanced antenna solutions with combinations of features in a variety of shapes and sizes to suit customers’ unique wireless devices.

All standard antennas address the needs of a variety of wireless applications with:

·         Small and lightweight design

·         Broad frequency range

·         Minimum or no matching required components

·         Low cost

·         Elimination of tooling lead-time and cost

The standard antennas can be easily integrated into a wide range of wireless products, including mobile/smartphones, notebooks/desktop computers, routers, base stations, navigation and gaming devices, IPTV, wireless alarm/security/monitoring systems, smart grid applications, and more.

Visit TE online.

AVX Expands Wire-to-Board IDC Technology with RF178 Coax Cable Connector
February 2011—AVX Corporation has expanded its wire-to-board insulation displacement contact (IDC) product offering to include an RG178 coax cable connector. Designated the 9178 Series, the innovative SMT IDC coax cable connector provides a cost-effective, consistent, ultra-reliable gas-tight cable termination process.

The 9178 Series connector’s quick and easy cable termination process replaces hand soldering of the cable directly to the PCB. Tested for 1,000 hours at 125°C, the 9178 Series RG178 coax cable connector is targeted to replace more expensive standard coax connectors in frequency applications below 2GHz.

Pricing for the 9178 Series connector starts at $0.75 in large quantities, with a lead time of stock to 10 weeks.

Visit AVX online.

Fischer and Draka Partner with Integrated Triax HD Pro+ Broadcast Solution
September 2010—Fischer Connectors and Draka Communications, two main players in the broadcast industry, have developed an integrated solution for HD Triax cameras. Fischer’s 1051 Triax is used for studio and outside broadcasting, and provides secure connections for SD and HD cameras. Together, they have created the new Triax HD Pro+ Broadcast Solution with a longer transmission distance, almost 30 percent greater, that pushes the limits of HD camera equipment.

This integrated cable and connector solution are designed for indoor and outdoor applications and shows excellent results at 1,100-meter transmission distances using an LDK8000 camera. The new cable offers the transmission distance performance of a Triax 14 cable, with the user-friendliness of a Triax 11 cable. It is lightweight, highly flexible, and easy to wind and store. With the Triax HD Pro+ Broadcast Solution you can maximize the performance of your Triax equipment without the additional initial investment in fiber and its subsequent operating costs.

Triax 11 HD Pro+ camera cable is optimized for broadcast applications under extreme conditions. It connects camera and CCU and offers an optimum transmission quality based on low attenuation, lowest DC resistance (even long distance), a long life span, and a minimal weight. The cable is designed with a universal jacket that is flame retardant and corrosion-free, and suitable for in-house and outdoor applications.

The new 1051 Triax HD Pro+TM connector offers improved RF performance, as well as fast and easy cable assembly. Its high-strength tolerance, and rugged and waterproof design, assures reliable transmission between camera and control unit in studios or broadcast vehicles where long cable lengths are used under extreme weather conditions. It is maintenance friendly and easy to clean.

Visit Fischer Connectors or Draka online.

Rosenberger’s P-SMP Connectors Deliver Max Performance in Mini Space
August 2010—Rosenberger introduces the new P-SMP (Power-SMP) RF coaxial connector series, which  combines the advantages of SMP connectors—minimum board-to-board spaces—and SMA connectors to achieve high performance and a high power rating.

Minimum board-to-board distances, beginning from 12.6mm, can be realized by using bullets of different lengths. In these applications, P-SMP connectors are designed for high power loads up to 200 watts at frequencies of 2.2 GHz (max. frequency 15 GHz). Applications include board-to-board connections in base stations, or board-to-cable connections in power amplifier filter units.

Other noteworthy characteristics are very high density in board-to-board connections and high flexibility due to misalignment (axial + 1mm, radial four degrees). The new connector series is available in smooth bore, limited detent, and full-detent configurations.

To obtain Rosenberger’s free P-SMP product catalog, visit Rosenberger online.

Radiall’s BNC 75-ohm HDTV Coaxial Connector Series Perform up to 6 GHz
January 2010—Radiall USA Inc. introduces its “True” BNC 75-ohm HDTV Coaxial Connector Series that can handle data rates up to 3 Gb/s or higher while supporting the broadcast industry’s SMPTE 292M and 424M standards. These connectors feature gold-plated center and outer contacts, which provide outstanding electrical performance with a frequency range of up to 6 GHz, optimized at 3 GHz. In addition, they are intermatable with standard 50 and 75 ohm BNC products, offer better mechanical performance and durability with 1,000 mating cycles, guaranteed. Connectors are also easily field-installable on most coaxial cables, using hand-crimping tools. The connectors have colored cable boots available for easy coding of video signals.

Radiall’s BNC 75 ohm HDTV Coaxial Connector Series, high-frequency F connectors, high-density DIN 1.0/2.3 connectors, fiber optic systems, and other interconnect solutions have been developed for use in broadcast studios and broadcast transmission systems, such as cameras, video recorders, routers, switching, monitoring, signal measurement, and control systems.

For more information, visit www.radiall.com.

Molex Builds on High-Performance RF Solutions with Four New Products
June 2009—Molex Incorporated has developed four new RF products. These additions to Molex's family of RF products illustrate the company's commitment to developing and supplying standard coaxial connector products, cable assemblies, and custom solutions for a wide range of markets, including military, automotive, medical, instrumentation, telecom, and wireless.

“Our specialty is developing innovative solutions for any RF interconnect challenges, from the most common to complex customized solutions," said Roger Kauffman, marketing and sales manager, Molex Incorporated. "These new products are another example of how Molex is looking to enhance existing products and develop new ones in order to deliver the best RF solution for each customer's specific application.”

The new products include:

Molex QMA Push-Pull Replacement for SMA—This product answers the need for a QMA, push-pull latching connector that will mate with SMA threaded connectors, the most widely used 50 ohm RF coaxial connectors in the wireless industry. Molex created a mechanical latch on the plug that mates with existing QMA jack design, which will only release when the coupling nut is actuated. Mechanical testing with a pull-force gauge consistently exceeded 80 pounds of axial retention.

Molex BNC 75 Ohm Connectors—Molex provides a full line of BNC 75 ohm connector and cable assembly solutions to fulfill the current performance challenges of the broadcast television/video industry. These passive connectors and coaxial cables encompass a significant portion of a typical broadcast transmission line, and allow for sizeable future bandwidth expansion without connector hardware changes.

Molex SMA Field Receptacle Connectors—Molex SMA connectors are high-performance subminiature connectors for microwave frequencies. The threaded coupling insures uniform contact of the outer conductors, which enables the SMA to minimize reflections and attenuation at higher frequencies while providing a high degree of mechanical strength and durability. Designed for high-performance and low-loss to 27 GHz, these connectors are available in various flange configurations for ease of mounting on industry standard hermetic and non-hermetic packages.

Molex RF Multi-port Solution—Molex's RF multi-port products provide users with a wide variety of options and are ideal when package size, quality high-frequency response, or ganged mating is critical. The mating cable multi-port connectors can accommodate a wide range of small standard and custom micro coaxial sizes up to RG178. The products are also available with the following features:

• Right angle, through-hole PCB, and vertical SMT PCB versions

• 50 and 75 Ohms

• Latched and unlatched

• Board-to-board and coaxial cable designs

• Individual connectors and cable assemblies

For more information please, visit www.molex.com/link/rfmicrowavecoax.html.

RF Industries Brings Back UHF Connectors for Heliax Cable
March 2009—Availability of UHF connectors for LDF4-50A .5-inch Andrew Heliax cable was limited to the secondary market when manufacturing ceased several years ago. RF Connectors’ division of RF Industries has released UHF male and UHF female connectors for LDF4-50A .5-inch cable to fill that need. These connectors use the same installation process and tooling required for the discontinued connectors.

Manufactured with white-bronze-plated, machined-brass bodies, these new connectors feature silver-plated phosphor bronze contacts and PTFE dielectric. White bronze is resistant to tarnish, but has high conductivity and low (IM) intermodulation. The male connector, RFU-502-H1, and the female connector, RFU-520-H1, also work with Andrew LDF-4-50A cable, Andrew LDF4-RN-50A cable, RFS 810918-001 cable, RFS LCF12-50J cable, and Eupen 5128 cable.

For more information, visit www.rfindustries.com.

Heliax is a registered trademark of Andrew Corporation.

Tyco Next-Generation LCD Coaxial Connectors
October 2008—Tyco Electronics has released its next-generation LCD coaxial connector family, LCD Coaxial Embedded Display Interface (LCEDI). This new product family offers full intermateability with I-PEX Co., LTD. CABLINE-VS product series under terms of an agreed license. This winning combination of product lines will offer the flat panel display (FPD) for computer and consumer industries and interconnect for new applications of embedded DisplayPort Technology, as well as other high-speed video interconnect standards.

DisplayPort Technology is a VESA-sponsored specification for HD video transmission. Tyco Electronics’ 0.5mm connector family is designed to accommodate consistent digital data transmission through one, two, or four DisplayPort standard lanes at a reduced bit rate of 1.62 Gb/s, or a high bit-rate of 2.7 Gb/s through each lane, and even faster data rates or different wiring schemes. This combination of products replaces existing LVDS 6/8 bit single- or dual-channel signal transmission. The product families offer high density for notebook PC applications, minimizing space and accommodating future pin count for LED backlight technology.

Tyco Electronics believes that the LCEDI products and the CABLINE-VS products will accommodate future changes and technology advances in the FPD industry. Initial samples will be available in December, 2008, with mass production available by the end of the first quarter of 2009.

For more information, contact Kent Kasuya at kykasuya@tycoelectronics.com or 81.44.844.8292.

RF Industries Improved Environmental Performance for Solderless N Connector
September 2008—The majority of N-type connectors are installed at remote sites that are exposed to the environment. The RF Connectors Division of RF Industries offers an improved N male connector for high-performance .400-inch diameter cables. Part number RFN-1006-I-WB features white bronze plating for a non-tarnish finish with enhanced electrical performance. The plating is ferrous metal-free, which reduces inter-modulation interference. A ridged back end provides better sealing for the heat shrink boot included with the connector. A combination hex/knurl coupling nut allows for wrench or finger mating. The connector may be attached to multiple brands of high-performance cables, including Times LMR-400, Andrew CNT-400, CommScope WBC-400, and Belden­RF-400. The connector is assembled with industry standard crimp tools with .429-inch and .118-inch hex dies. The contact design includes a “weep hole” for optional solder installation.

For more information, visit www.rfindustries.com.

Introduces SSMCX Multi-port RF Series
Molex will introduce its multi-port SSMCX in an 8-position coaxial connector block on 3.00mm pitch. The SSMCX multi-port system is designed for cable-to-board applications and comes in 4- and 8-port options.

The system incorporates a positive latch as well as holes in the PCB side that accommodate solder pins for added stability. The PCB connector is available in either a right angle (DC to 6 GHz) or straight (DC to 10GHz) version and in SMT or through-hole configurations.

For medical applications, the SSMCX coaxial contacts are available in non-magnetic materials. A version of the block without the positive latch is available for high-speed test applications. This allows the connectors to be quickly mated and unmated. The cable contacts are available for very small 0.80mm coax up to RG178 size. For higher frequency applications, semi-rigid compatible contacts are available in up to RG405 (.086” diameter) cables.

The Molex SSMCX is a super small MCX developed for very small radio and antenna applications in which size and performance are critical. Because of its smaller size (~30%), the SSMCX is a good replacement for MMCX. These connectors were first used in a wireless LAN (802.11x) radio and antenna for a notebook computer. The cable connectors are available as assemblies or un-assembled for customer assembly.

Bomar Adds New “F” U Connector to Proprietary Eliminator Series
March 2011—Bomar Interconnect Products Inc. expands it’s proprietary Eliminator™ connector series with the addition of the coaxial “F” U connector. The new parts are provided with two “F” push-on male connectors in a U-shaped configuration, and are engineered to eliminate costly cable assemblies in board-to-board applications, or to eliminate panel jumpers to the same panel. The connector/adapter is a true 75-ohm device designed for video applications where equally spaced rows of female “F” connectors need be jumpered horizontally or vertically. They notably boast excellent return loss and insertion/withdrawal characteristics, along with superior RF performance.

The devices are most commonly employed by integrators and OEMs that require a fast and reliable means to jumper multiple “F” panel females in video applications.

Offered with Teflon insulators, the coaxial adapter is manufactured of precision-machined brass, and features gold-plated contacts to ensure continuous reliability with low VSWR. The operating temperature range is -40°C to +65°C. Bomar's “F” U connector may be ordered in custom-spaced center lengths, and is available screen printed with the user’s name and/or logo, for an additional charge.

In quantities of 1,000, the average per piece price is $10. Delivery is eight to 12 weeks ARO. Samples are available.

Visit Bomar Interconnect online.

Tyco Electronics Launches Solderless LED Socket for Phillips Lumileds LUXEON S LED
February 20111—Tyco Electronics (TE) now offers a solderless LED socket, Type LS, designed specifically for use with the new Philips Lumileds LUXEON™ S LED. This new product offers a solderless termination that complements this newly released lighting-class LED by Philips Lumileds.

The Type LS socket complies with UL-1977 specifications and is designed with insulation displacement technology to allow for quick and easy termination of 24 AWG wires to the socket. An integral stainless steel spring within the socket ensures that uniform and adequate normal force is applied to the LED for optimum thermal performance.

Additionally, the product simplifies the positioning of the Luxeon S LED on a heat sink by utilizing a locator, a plastic frame that is first placed on the heat sink to correctly orient the LED in its position prior to socket attachment. Once positioned, only three commercially available #4 or M3 screws are needed to rapidly secure the socket to the heat sink.

Designed to maximize optical efficiency in un-lensed applications, the shape of the Type LS socket ensures that 98% of the light emitted from the LED is unobstructed. Offered both with and without optics snap features, it provides flexibility for fixture designers by providing features for a secondary optic attachment. For optical flexibility, the matching Venla series of reflectors are offered by LEDIL OY in a wide variety of beam angles and offer a simple snap-fit to the socket.

The TE Type LS socket, LUXEON® S LED, LEDIL reflectors, and associated driver solutions will be stocked through Future Lighting Solutions, a leading provider of LED lighting solutions.

Customer drawings, 3D-model files and application specifications are available online. Production will begin in late March 2011.

Schurter Offers Smallest AC Power Entry Module with EMI Filter
June 2010—Schurter’s new 5008 series combines an IEC C8 appliance inlet and line filter for use in Class II information technology, medical, and entertainment appliances. Rated up to 6 amps at 250 VAC, the new series is ideal for downsizing appliances. The integrated EMI filter mounted at the point of power entry ensures optimal electromagnetic performance, while providing space savings and cost-efficient assembly.

The unit is ENEC-approved up to 2.5 amps at 250 VAC according to IEC/EN 60320-1. It is UL- and CSA-approved up to 6 amps at 125/250 VAC. The filter is available for standard or medical low-leakage requirements, and complies with IEC/EN standards for office and medical equipment—60950 and 60601-1, respectively. Filter ratings range from .5 amps to 6 amps.

The plastic filter housing, with potting insulation, makes the 5008 lightweight and environmentally friendly. Mounting options include screw-on or snap-in types for maximum ease of installation. Snap-in variations fit panel thicknesses from 1.0mm to  2.5mm. Standard terminals are quick-connect 6.3 x 0.8mm or 4.8 x 0.8mm. Solder terminals are available on request. 

Pricing is about $3.50 each for 500 pieces.

Visit Schurter online.

FCI’s MCC Modular Concept: The Universally Adaptable Connector
November 2008—The Modular Connector Concept (MCC) by FCI has already gained a reputation on the automotive market as an interface to the AK-2 airbag interconnection system, but FCI’s MCC offers many more uses.

In the current business environment, OEMs may be motivated to make the transition to MCC. The MCC products offer a robust, compact, and flexible design that is compliant with all major standard OEM interfaces (FCI, AK-1, AK-2, J-AK) for pyrotechnical applications.

MCC solves assembly risks at OEM and Tier 1 accounts due to a foolproof mating design known as AK@ scoop proof, and MCC benefits from a highly efficient and flexible manufacturing process based on modularity.

In addition, MCCs definite asset lies in its ease of handling which considerably reduces costly quality issues for customers, as its modular design enables an easy adaptation to various interfaces.

For more information, visit www.fci.com.

Tyco Electronics Subminiature Aircraft Connector 3 Sacks D-Subs
November 2008—Tyco Electronics’ new Subminiature Aircraft Connector, considered by many to be an upcoming industry standard, could appear soon in commercial aircraft, such as the Airbus A350. Originally designed for third-generation cabin networks (3GCN), the new connector is seen by many as the next-generation successor to replace D-sub connectors and costly circulars.

The new Subminiature Aircraft Connector—SAC 3 for short—gives designers new levels of robust flexibility in creating third- and upcoming fourth-generation cabin distribution (4GCN) networks. With 4GCN aiming for more robustness, reliability, and reconfigurability, SAC 3 connectors are the new connector to meet today's needs and those of generations to come.

Building on established technology, the SAC 3 connector uses existing EN4165 or ARINC 809 module inserts, and will be able to leverage new designs under definition in ARINC 832 for in-flight entertainment applications. Further 3GCN ARINC 809 development considerations also include ARINC 801 LuxCis fiber optical contacts for such modules.

A new lightweight composite housing combines strength with EMI/lightning protection and blindmate capabilities. An integral backshell includes a rotatable cable exit. Plug connectors are cable-side devices; receptacle connectors are available for free-hanging or panel-mount cable-to-cable connections or in board-mount versions.

The connector is rich in user-friendly features. The housing supports a minimum of 16 keying options to ensure proper matching of mating connectors. The push-on backshell provides visual color-coded identification to distinguish connectors without needing to access the mating face to see the keying. In addition, a locking tab on the top of the connector provides touch-sensitive identification of locking.  

GES Customer-Specific High-Voltage Connectors
January, 2008—The multi-pin high-voltage connectors of Series-M from GES Electronic & Service are anchored in a firm nickel-plated brass housing, and are designed for operating voltages up to 15kV DC at 30 amps. A connection can be equipped with up to nine coded 2.7mm AG-contacts that resist up to 100,000 mating cycles. Both sides of the connection can be configured as a plug or socket, while cable-sockets can be angled and equipped with an EMC-gland bushing. One or more leading contacts can be assigned to execute a starting sequence, as earth connection, or to confirm a safety loop. Series-M is in accordance to the UL94-HB flammability standard; insulation sleeves are available in POM or PTFE.

GES manufactures and assembles this series according to customer preferences only. Typical applications are found in analysis and radiation technologies, medical, measurement and test equipment, as well as for power supply devices and circuits.

For more information, visit www.ges-electronic.de.

Delphi Launches a Self-Alignment System for Hella Headlamp
September 2008—Delphi Connection Systems will deliver a new self-alignment connection for the Hella headlamp that links the base lamp module with the running daylight module. The connector serves as the interface between the two modules, electrically connecting them during headlamp assembly.

Delphi Connection Systems’ experience in this type of connection is the result of a modular door project that included a similar self-alignment feature. The new serial part is more advanced and innovative than what was used in the modular door project, and is also suited for a variety of other applications.

The new patented system is comprised of a header, female connector, and bracket. The header, a standard stitched-and-bent system, includes a special pin position to ensure an uncompromised fit on the board, while an aligning area catches the female connector during the plugging process.

The bracket connector assembly combination absorbs headlamp system tolerances, which are possible in four directions. The system can balance tolerances of plus or minus 3mm in the X axis, and plus or minus 2mm in the Y and Z axes.

The entire system works with a Delphi MTS 0.64 terminal.

For more information, visit www.delphi.com/connect.

Yamaichi’s Super-Fast Plug Connectors for USB 3.0
April 2011—Yamaichi Electronics has expanded its portfolio of I/O connectors with the super-fast USB 3.0 series. This addition brings Yamaichi into the high-speed USB connector market, because unlike the existing USB 2.0 interface (up to a maximum of 480 Mb/s), USB 3.0 connectors carry up to 5 Gb/s. Of course, downward compatibility with the existing USB 2.0 standard is possible.

To guarantee fast data transfer, appropriate high-speed cables with USB 3.0 plugs are needed and available. All cables can be assembled with a wide variety of customer-specified cable connectors.

All connectors, whether on the device or the cable side, are high quality, gold-plated, and are packaged on trays or in tape and reel.

In addition to this new connector system, Yamaichi offers a broad portfolio of board-to-board and board-to-cable solutions in a variety of pitches and versions. Visit Yamaichi online.

Omnetics’ Bi-Lobe Connector Now Available in 85 Positions
April 2011—Omnetics Connector Corp. has expanded its Bi-Lobe® family of nano miniature connectors up to 85 positions. Omnetics’ Bi-Lobe® connectors are available in full QPL versions of MIL-DTL-32139 and spaced on .64mm centers. This family of nano connectors is now available in 9-, 15-, 21-, 25-, 31-, 37-, 51-, 65-, and 85-position contact arrangements. Utilizing Omnetics’ flex pin, gold-plated contact system, these connectors are ideal for mission-critical applications where reduced size and weight, and high reliability are essential, such as handheld optics, UAV guidance systems, satellites, and tactical petroleum drilling equipment.

Omnetics Bi-Lobe connectors are available in pre-wired harnesses and various PCB terminations, including SMT and thru-hole. They can be supplied with EMI-shielded backshells, custom cable, retention screws, strain reliefs, and latches.

“Customer demand prompted Omnetics to expand the Bi-Lobe family to include an 85-position version,” said Joe Held, international sales manager. “This is often the case with product development at Omnetics. We listen to our customer’s needs and react, creating new standards.”

Visit Omnetics online.

Molex’s Easy-to-Implement USB Alternative SST DN4 DeviceNet USB Interface Module
April 2011—Molex Incorporated introduces the SST™ DN4 DeviceNet USB interface module to complement its range of SST DN4 DeviceNet Network Interface Cards (NICs). The SST DN4 DeviceNet USB interface module provides industrial OEMs and end-users with a compact, high-performance DeviceNet interface for PC communication that maximizes performance in control and monitoring applications.

“The SST DN4 DeviceNet USB interface module design is a functional replacement for DeviceNet Pro PC Card (PCMCIA) cards,” explains Michael Frayne, global product manager, integrated products at Molex. “This provides backward compatibility with DeviceNet Pro (DNP) cards for legacy system connections.”

Like the SST DN4 NICs, the USB interface module uses an enhanced FPGA design with a lower component count, resulting in an extended product lifecycle and higher reliability. It is ideal for real-time control and data acquisition applications, which range from PC control and HMI/SCADA systems, network configuration, troubleshooting, and diagnostic tools, the Molex DN4 USB interface module provides industrial OEMs and end-users with a more reliable and cost-effective solution for industrial communication.

The DN4 USB interface module provides multiple network support for all standard DeviceNet baud rates (125, 250, and 500k baud), as well as use in CAN (Control Area Network) networks (2 amps, up to 1 Mb/s), reducing OEM inventory. The USB interface module from Molex is USB high-speed 2.0 compatible and is offered with a standard USB Type B receptacle.

The DN4 USB interface module is designed and conformance tested in accordance to ODVA standards (Volume 3, v 1.8).

Visit Molex online.

Belden Introduces New HD Brilliance Broadcast BNC Connectors
April 2011—Belden has launched a new and innovative selection of Belden Brilliance High Definition (HD) BNC Connectors. Designed for use with Belden Brilliance Precision Video Coaxial cables, the new family of BNC connectors offers the exceptional performance and reliability required by the professional broadcast and professional audio/video market. The connectors also provide better than 20 dB return loss performance through 4.5 GHz, exceeding the SMPTE specification requirements.

Belden’s HD Brilliance one-piece BNC compression connector design eliminates the pin, collar, and connector as separate components, thereby providing faster, easier installation. In tests, installation took about half the time to secure the one-piece connector design vs. traditional three-piece connectors. The one-piece connectors provide excellent holding strength and weather resistance, thanks to internal 360-degree compression rings. A non-blind entry ensures that the center conductor is properly inserted into the center pin. And, improved insulation materials (PTFE) help to deliver maximum return loss performance. 

The patented connector features an optional patented screw-on locking collar, which securely aligns the connector and locks the bayonet nut of the BNC in place, delivering an unparalleled level of electrical performance. By stabilizing and reducing the amount of potential movement between the connector and cable, the Belden HD Brilliance Locking Connector delivers the line’s best return loss performance, exceeding -40dB at 4 GHz. 

Visit Belden online.

JST’s ZPD Series Connector Offers Subminiature Design
March 2011—The new ZPD Series wire-to-board, double row, crimp-style connectors recently introduced by JST Corporation, are designed with a secure locking device to ensure connector mating integrity even under adverse conditions. These SMT and through-hole connectors are polarized and have a positive locking feature that provides an audible click with tactile feedback when mated. These 1.5mm (059”) pitch top and side-entry connectors are ideal for consumer, commercial, medical, and industrial high-density, low-current, and low-voltage applications.

The disconnectable, crimp-style ZPD Series is available in 10 to 30 circuits in increments of two circuits and is rated at 2.0 amps AC/DC (using 24 AWG) at 100 volts AC/DC. These low profile connectors have a mated side-entry height of only 9.2mm (.362”) and a top entry mated height of 9.5mm (.374”). Wire sizes AWG #28 to #24 are accommodated. Temperature range is – 25ºC to +85ºC (including temperature rise in applying electrical current). The crimp contact housings are molded from UL94V-0-rated PBT material. Contacts are copper alloy, copper undercoated, and tin-plated. The RoHS compliant SMT headers are molded from polyamide UL94V-0-rated material. The top entry headers also feature weld tabs to provide additional retention to the PCB.

Contacts are offered on standard size reels for semi-automatic or fully automatic application tooling, while mini-reels are offered for mini-reel hand tools. SMT headers are provided on embossed tape for automatic insertion equipment.

Visit JST online.

Molex Latest iPass+ High-Speed Channel (HSC) CXP Copper and Optical Products
March 2011—Molex Incorporated announces its latest additions to the iPass+™ product family. The iPass+ High-Speed Channel (HSC) CXP copper and optical system offers connectors and cables that achieve rates of up to 120 Gb/s of pluggable data over 12 lanes in one assembly. This dual paddle-card system was adopted as the InfiniBand CXP 12x QDR standard, and by IEEE 802.3ba as the 100G Ethernet standard, providing 10 lanes of 10 Gb/s data rates.

Molex has employed the latest high data rate capable wafer technology and compliant-pin tails to develop two integrated connector offerings for the growing server-storage market:

·         The enhanced footprint version is a high-density, 10-channel connector, which conforms to IEEE 802.3ba requirements for the 10-channel 100 Gigabit Ethernet interface, and provides a path to future terabit networks.

·         The standard version is a high-density, 12-channel connector capable of achieving Quad Data Rates (QDR) of 10 Gb/s. The one-piece press-fit connector and cage assembly provides one-step placement to the board and is offered in both single and stacked dual-port configurations.

“Not only does the iPass+ HSC CXP deliver one of the highest data rate capable I/Os on the market today, but it provides the most effective usage of space,” said Larry Schultz, global product manager, Molex. “This allows our customers, the server and switch manufacturers, to provide twice as many high data rate capable channels as their current products, and deliver a superior solution to the end-user.”

Other Molex iPass+ HSC CXP products include:

·         Stacked Dual-Port Integrated Connector: The stacked dual-port connector and cage assembly integrates two individual 12x ports into a single press-fit connector that provides one-step placement to the board.

·         Copper Cable Assemblies: The copper cables are designed to accommodate single, ganged, or stacked connector configurations in extremely high-density requirements. CXP passive copper cables are available in a variety of lengths.

·         Active Optical Cable Assemblies: CXP active optical cable (AOC) assemblies and pluggable transceiver modules use 12 transmit (TX) and 12 receive (RX) channels, and deliver 10 Gb/s per channel over multimode optical fiber with transmission distances up to 1km (3280.840’). Integrated transceiver modules containing an optical engine specifically optimized for low-power consumption and high reliability provide optical-to-electrical conversion at the cable ends.

·         Optical Module Assemblies: The low profile CXP optical 4.50mm round module assemblies offer improved fiber management over traditional flat cables for connecting CXP transceivers. The CXP optical module assemblies employ 24 fibers using industry-standard MTP/MPO connectors to provide 12 transmit (TX) and 12 receive (RX) channels over 10 Gb/s high-bandwidth (OM3) fiber. This design meets InfiniBand bandwidth requirements for CXP modules spaced up to 300m.

For more information on the iPass+ Interconnect System, visit Molex online.

Northern Technologies’ CM45 Series Hi-Performance Two-Piece Metal 45° Exit Cover
March 2011—Northern Technologies offers a new line of zinc diecast, 45-degree exit D-sub hoods that are available with soft compression or hard jacket style strain reliefs. Cable diameters can range up to 0.75 inches (37 and 50 position), and thumbscrew centering pockets help reduce assembly time. Mating hardware is standard 4-40 UNC. Optional metric hardware is also available.

Visit Northern Technologies online.

CONEC Develops Non-Magnetic, D-Sub I/O Connectors for High Magnetic Field Areas
March 2011—CONEC has enhanced its I/O connectors for use in areas with high magnetic fields. To ensure the connectors’ own non-magnetic properties, the usual steel shells and hardware have been replaced with tin-plated brass, and the brackets are made of diecast zinc. The non-magnetic D-sub I/O connector is ideal for medical imaging systems and other medical applications.

CONEC offers the revised non-ferrous materials in all of the D-sub connector families, including high-density, standard, and EMI filter connectors that are also widely used in medical imaging systems.

Non-magnetic D-subs are available in standard densities of nine through 50 positions, in solder cup and PC tail versions. High-density D-subs in the product line include sizes from 15 to 78 positions, also in solder cup and PC tail versions. Combination D-subs are available in 21 standard arrangements. EMI filter connectors are also available with this non-magnetic capability. Current ratings are from five to 40 amps, depending on the base connector chosen.

Visit Conec online.

Positronic’s PosiBand Contact System for High-Density Rectangular Connectors
March 2011—Positronic’s high-density rectangular line offers industrial performance and conformance to MIL-C-28748 and MIL-DTL-28748, with size 22 contacts in superior density contact configurations, from four to 104 contacts.

The high-density rectangular line, composed of SGM, SGMC, and SMPL series, now features PosiBand contact technology developed exclusively by Positronic. This design is more robust than legacy split-tine female contacts, which can be pried open resulting in reduced normal force and degradation of electrical performance. The PosiBand is a closed-entry female contact system, which, in these series, provides a low contact resistance of 0.004 ohms, while offering higher current ratings (EG: 12 amps, 2 contacts energized; and 5 amps, 104 contacts energized). Crimp termination contacts require no annealing of the crimp barrels, eliminating the concern of unintentionally heat-treating the mating end, which can cause electrical failure. This superior contact design has received SAE AS39029 qualification.

Termination options include removable crimp and solder cup, as well as straight, right angle, and press-fit PCB terminations. Rectangular connectors can also be supplied with thermocouple contacts.  A variety of available hardware types include jackscrews, quick disconnect locking device, polarizing guides, cable adapters, and panel mounting options. These options allow for both keying and polarizing connector systems. 

Visit Positronic online.

Belden’s Profibus DP Connectors Boast Quick-Connect Technology
January 2011—Belden announces the availability of new Profibus DP connectors. These connectors have a D-sub and M12 interface with 35°, 90°, or 180° cable outlets. All versions support data rates of up to 12 Mbit/s and feature compact die-cast zinc housings with test socket and active terminating resistor. They also boast quick-connection technology enabling Profibus DP devices to connect with M12 Profibus cord sets without the use of tools, resulting in less downtime for machinery and equipment when faults occur, while increasing production efficiency.

The connectors meet the requirements for degree of protection IP30 and are suitable for use in temperature ranges from -20° to +70° C. The following housing dimensions (height x width x depth) are available: 59 x 45 x 16.8mm for 35° cable outlets; 68 x 42 x 16.8mm for 90° cable outlets; and 84.8 x 35.6 x 16.8mm for 180° cable outlets. A special shielding geometry and the die-cast zinc housing ensure error- and loss-free data transmission.

The 9-pole D-sub interfaces of the male and female connectors can connect high-level control systems, decentralized I/O stations, programming units, or diagnostic devices. The B-coded M12 interfaces serve as a Profibus input or output and the signals can be daisy-chained via the output.

A slide switch activates the terminating resistor and the respective status is indicated through the position of the switch, and the green and red color-coding on the housing. In addition, an external Profibus terminating resistor can attach to the Profibus output port.

Visit Belden online.

Omnetics’ Quality now available in Micro-D
September 2010—Omnetics has expanded its product line with the addition of the standard Micro-D connector. Omnetics Micro-D Connectors are ideal for critical, high-reliability industries, including aerospace, military, and medical. They are also used in devices such as optics, guidance systems, on-board equipment, space, and UAV systems.

Omnetics’ Micro- D connectors are highly rugged and compact, available from nine to 51 contacts, with termination types ranging from wire-to-wire, surface mount, solder cup, and thru-hole, and are built to meet and exceed the shock and vibration requirements of MIL-DTL-83513. The connectors incorporate Omnetics' one-piece flex-pin design for greater shock and vibration resistance. The high reliability gold-plated flex pin is designed for more than 2,000 mating cycles.

“Our Micro-D’s are compatible with industry standard interfaces and military standards,” said Nick Sanders, Omnetics project engineer. “We have designed them with fewer components to yield a more streamlined and higher quality product. They can be easily modified to fit custom applications. Our new Micro-D thru-hole connectors have the most compact layout available. This design translates into space savings for circuit board layout and reduction of weight for the system. These thru-hole connectors are offered in straight and right angle versions and can be readily built with multiple hardware styles, or even customized for user specified mounting conditions. In addition, we offer a variety of interchangeable surface mount Micro-D solutions to extend our board mounting possibilities.”

Visit Omnetics online.

AirBorn Launches Micro-D High-Speed Connectors
August 2010—AirBorn has launched a Micro-D High Speed product line to meet the needs of multi-gigabit data rates for mission-critical systems. This product fills the gap between commercial high-speed and high-reliability connector systems.

This connector system is designed to meet the performance requirements of MIL-DTL-83513, where applicable. It easily handles high-speed, LVDS serial bus signals like IEEE 1394, Ethernet, serial rapid IO, etc., for rugged, high-reliability applications. The versatile product ranges from one high-speed quad module to 10 high-speed quad modules with up to 50 signal contacts.

Visit AirBorn online.

Radiall Introduces EN4531 Optical Contacts for Military
July 2010—Radiall USA Inc. introduces its new size five EN4531 Optical Adapter for existing MIL-C-81659B/DSX series (ARINC 404 standard) connectors. It is available in both male and female versions, for either plug or receptacle DSX connectors. It is suitable for standard EN4531 multimode optical contacts (termini). With this new adapter, the optical contact performance exceeds the requirements of the EN4531 standard. The two-piece adapter can easily be removed using a standard extraction tool for size five coaxial contacts.

This new size five EN4531 Optical Adapter is a key accessory to allow for fiber optic technology upgrade in existing rack and panel interconnect applications.

Visit Radiall online.

GTK Launches USB 3.0 Connector Range
July 2010—GTK has released a new range of USB 3.0 connectors. The connector range includes a PCB mount A-series socket in both single- and dual-port versions; a B series socket, which is used in peripheral applications; and the new style Micro B series socket, which is designed for use in small portable devices. Each USB 3.0 connector has an additional five contacts and is backwards compatible with USB 2.0 cable assemblies.

USB 3.0 technology, often referred to as “SuperSpeed USB,” provides a 10-fold increase in data speeds over the previous USB 2.0 specification. It also has increased power output and efficiency that enables it to support new power-hungry devices, increasing the battery life of portable devices. The USB connector has become the de facto standard connector for many product applications, including PCs, peripherals, consumer electronics, and  mobile platforms. Its increased performance allows it to meet the requirements of next-generation products and technologies.

“The market for USB 3.0 products is in the early stages, but as hardware manufacturers adopt it for use in their next-generation products, we expect to see acceleration in adoption rates for this technology,” said Tom Hennessey, GTK business manager for connectors and cable assemblies. “The addition of the latest USB technology to our range enables us to offer our customers a solution that is suited to their data and power output requirements.”

Visit GTK online.

Tyco Electronics’ QSFP+ Connector Performs in 40 Gb/s Infiniband and Ethernet Applications
July 2010—Tyco Electronics has released an enhanced QSFP+ surface-mount connector that offers superior electrical performance for 40Gb/s InfiniBand and Ethernet (4x10Gb/s) standards applications. The 38-position connector meets the SFF-8436 industry standard—including the interface and host board layout. The new product will drop into existing QSFP and QSFP+ applications and mate with all compliant cable assemblies and optical transceivers.

The internal contact and housing structure of the connector has been upgraded to optimize signal integrity in both upper and lower rows. Test results validate that the new connector significantly improves performance in insertion loss, return loss, and crosstalk. Electrical models are available upon request.

“Our engineering team has incorporated key technologies in our new QSFP+ connector to leapfrog current performance while maintaining drop-in compatibility at a competitive cost,” says Michael Walmsley, global product manager for high-speed I/O products, Tyco Electronics. “This key product will support the market’s current needs and is a stepping stone to our next-generation products.”

Samples (part number 2110819-1) of the new connector are currently available and tooled for mass production. The product is conveniently tape-and-reel packaged for surface-mount processing.

The QSFP+ connector is the latest addition to Tyco Electronics’ QSFP+ product family, which includes a broad offering of EMI cages and accessories, copper cable assemblies, and PARALIGHT active optical cable assemblies.

Visit Tyco Electronics online.

FCI’s SAS Plug Connectors Boost I/O Performance in SSD 6 Gb/s Apps
July 2010—FCI has expanded its range of SAS connectors for its storage business line with the development of 29-position SAS connectors for the solid state drive (SSD) industry. The new connectors are a higher-performance I/O option for SSD applications that require 6 Gb/s data speed.

FCI’s SAS product range for SSD complies with the SAS 2.1 specification in terms of mating interface, performance, and signal integrity (SI). SI performance is verified to reach 6 Gb/s data speed, but FCI has also supported one SSD customer in connector development to achieve an even higher data speed requirement.

The SAS connectors are designed to support hot-plugging and blind-mating of SSDS, with molded guide posts providing angled lead-in to compensate for misalignment.

The SAS connectors for SSD are available in various mating heights and offer two different mounting methods—SMT retainers or forklock design. SMT mounting enables process automation during board population, which is further simplified with the orientation molded posts. The mating interface orientation is per current orientation used in SSD.

The SAS connectors can also be utilized for interposer/adapter applications in enterprise servers.

Visit FCI online.

FCI Expands D-Sub High Density Series
April 2010—FCI has expanded its D-sub High Density series to address a growing number of applications that require high density packaging. With this addition, FCI now offers one of the largest D-sub portfolios.

FCI's High Density range previously consisted only of right-angle female versions. The additional range adds right-angle male, straight male and female, solder bucket male and female, and crimp male and female versions. This new connector range is ideal for applications requiring more signal density.

Higher density connectors provide 56 to 67 percent real estate savings on a printed circuit board compared with standard density connectors with the same shell sizes.

The High Density D-sub series is available in contact layouts from 15 to 78 ways in all terminations. These connectors operate in indoor applications with a temperature range from - 55°C to 105°C.

Additionally, design-ins are simplified with distribution stock availability; 24-hour sample shipment; online drawings and specifications; short lead-times, and reasonable minimum order quantities.

Visit FCI online.

Kycon Expands Options For Micro USB Connectors
April 2010—Aimed at mobile phones, PDAs, and digital cameras that require continuous space reduction and high durability, Kycon introduces a mid-mount option to their existing Micro-USB product line, the KMMLX Series. The KMMLX Series utilizes the mid-mount design for increased stability while providing a 50 percent more compact footprint (in comparison to Mini-USBs) that allows for greater space-saving solutions in portable devices.

The KMMLX Series expands the existing Micro-USB line (KMMX Series), which now includes a Micro-B receptacle mid-mount style, surface mount shielded Micro-B receptacle, and a surface mount shielded Micro-AB receptacle. All Micro-USB products meet the USB Implementers Forum Specification, which supports the USB On-The-Go (OTG) supplement, allowing users ease of portable point-to-point connectivity.

For more information, visit Kycon online.

SUYIN’s Micro HDMI Type-D Female Connector Complies with HDMI 1.4 Specifications
March 2010—For mobile phones, portable media players, digital cameras, or any portable device that has compact dimensions with little space for connectors, yet simultaneously requires a High-Definition Multimedia Interface (HDMI), SUYIN offers the Micro HDMI female connector from its 100042MB019XX3FZR series. This 19-pin receptacle is in line with version 1.4 of the HDMI specification. The new HDMI Micro female connector features all the technical characteristics offered by conventional HDMI receptacles, but is 50 percent smaller than the “mini” HDMI connector. Its dimensions are 8.90mm x 7.50mm x 2.97mm (W x D x H). Four solder tails—two SMT and two through-hole contacts—ensure an ideal hold on the board during insertion and removal. The 19 connecting contacts, made of copper alloy with gold-tin plating are specified for at least 5,000 mating cycles. With Kapton film on the top and with reel packaging, it is suitable for automatic placement. Development of this female connector is currently being finalized. Production ramp-up is scheduled for April 2010.

HDMI 1.4 will be able to support the sYCC601, Adobe RGB, and Adobe YCC601 color spaces. As a result, it makes it possible to accurately reproduce colors from digital photographs in a way that is true to the original when a digital camera is connected via HDMI. Additional features for Version 1.4 include an Ethernet channel for network capabilities, an audio return channel (ARC), 3D image representation over HDMI, and an HDTV resolution that, at 4096 x 2160 pixels, is four times higher.

Key specifications:

• Micro HDMI female connector 1.4 - Type D, SMT

• Number of positions, 19 poles

• 8.9mm x 7.50mm x 2.97mm (L x W x H)

• Part number is 100042MB019XX3FZR

For more information, visit SUYIN online.

ODU Offers Efficient Assembly with MAC LC Modules for PCB Termination
March 2010—Reliability and efficiency are important in each area in a company, and of course this includes the PCB assembly department. This has led connector manufacturer ODU to enhance its ODU MAC LC (modular rectangular connectors) with the addition of a PCB termination module. This module allows simple and efficient connection of PCBs to rectangular connectors. The PCB modules are first soldered to the PCB, and then the ODU MAC LC can be plugged in. No extra frame is needed on the PCB side, and this reduces assembly costs. 

Features:

• Solder temperature at 260°C/500°F (30 s)

• 5-, 6- and 10-contact positions are available

• Modules are delivered with solder joints already mounted

• Insulator material is PA (black)

• Insertion forces remain in the connector, so there is no unnecessary stress on the PCB

For more information, visit www.odu.de.

SUYIN´s Surface-Mount Mini USB Receptacle Offers More Space for Small Chip Components
February 2010—For extremely space-critical applications in which every square millimeter is crucial, SUYIN offers a particularly sophisticated solution in the form of its new 020200MB005XX32ZX 5-pin Mini USB female connector. Due to its shape, it is possible to place small components (such as chip capacitors or chip resistors) on the PCB beneath a portion of this right-angle, surface-mount, type-B, Mini USB receptacle connector on an area of only 25mm². The mini connector’s overall dimensions are 9mm x 7.7mm x 6mm (L x B x H). Two plastic guide posts and two additional through-hole soldering pins ensure a secure hold on the board during insertion and extraction. The three SMD soldering surfaces located on the closed sides provide additional mechanical stability, as well as grounding and shielding. Reliability is specified at 5,000 mating cycles, and the operating temperature range extends from –40°C to 105°C.

The Mini USB receptacles are supplied in reel packaging, with 550 pieces per reel. The use of a Kapton film on the upper surface allows automatic pick-and-place using a vacuum pipette. SUYIN’s product portfolio includes matching ready-made USB cables in a variety of standard lengths. Customer-specific versions are available upon request.

Specifications: 

• Mini USB receptacle, type-B, mixed SMT and THT

• Number of positions, five pins

• Dimensions 9mm x 7.7mm x 6mm (L x W x H)

• Part Number 020200MB005XX32ZX

For more information, visit www.suyin-europe.com.

AVX Expands Miniature Single-Sided SSL Connector Series to Include 5 Amp
February 2010—AVX Corporation has expanded its 9159 Series solid-state lighting connector offering to include a miniature, single-sided SMT connector for PCB strip lighting applications. The robust five amp connectors provide reliable board-to-board connection for end-to-end board mating, also known as “butt mating,” which optimizes LED spacing for maximum optical performance. The 9159 Series LED connectors feature a slide-top receptacle that enables quick and easy in-field repair and replacement once the lighting fixture has been installed. The connectors also include a shorting socket and locking mechanism to ensure positive attachment, and also meet emerging harsh environment SSL system requirements.

Optional wire-to-board plug connectors are also available with the standard receptacle to get power and signals onto the board.

The two-piece wire-to-board connector is typically surface mounted to the top side of the PCB, which allows the board to be directly attached to a heat sink for maximum thermal dissipation. These 3mm pitch and 3mm high connectors are only 5.50mm wide when mated together to provide small LED pitch spacing. Tooled in 2-, 3-, 4-, 5-, and 6-position versions, the 9159 Series 5A connectors have a voltage rating of 125 VAC with an operating temperature range of -55°C to 125°C.

Providing simple, yet reliable termination of PCBs for LED lighting applications, the 9159 Series connectors are tested to industrial levels of shock, vibration, and temperature cycling per IEC specifications to assure consistent performance in harsh environments. Ideal for use in rugged applications, such as industrial and automotive lighting systems, the 9159 Series connectors are also well-suited for LED lighting strips for sports arena signs, display cases, lighted cabinets, fluorescent tube replacement, and architectural lights.

These connectors are supplied in standard tape-and-reel packaging and are RoHS-compliant.

The 9159 Series 5A connectors are competitively priced, with a lead time of eight weeks.

For more information, visit www.avx.com.

C&K Develops Range of Smart Card Connectors for Mobile, PoS, and GPS
November 2009—C&K Components has developed a comprehensive range of smart card connectors. Featuring high-temperature thermoplastics and compatibility with automatic pick-and-place equipment, the CCM01 and CCM02 Series smart card connectors are designed for full-size ID1 cards, while the CCM03 Series connectors are designed for SIM/SAM ID000 cards. The CCM04 Series devices are compatible with both ID1 and SIM/SAM ID000 cards.

“As a long-established supplier of smart card connectors, we have extensive experience matching performance with the need to remain cost-sensitive, which is particularly important in consumer electronics applications,” said Jerome Smolinski, senior product manager for C&K Components. “We consider the true cost of the interconnect to be a function not just of price, but also the ease with which the device can be integrated into the customer’s production process and its performance in the field.”

The smart card connectors are ideal for use in transaction, identification, and PoS (point-of-sale) applications, as well as handheld devices and GPS units.

The CCM01 and CCM02 Series devices feature a sealed, normally open card detection switch and a chamfered opening in the card entry slot to improve the card guidance. Maximum card insertion force is 10N and contact force ranges from 0.25N to 0.5N. Minimum mechanical life for the 8-contact CCM01 Series connector is 100,000 cycles. The 8-contact CCM02 Series connector also features an anti-piracy system and has a minimum mechanical life of 500,000 cycles.

The compact CCM03 and CCM04 Series smart card connectors are available with 6 or 8 contacts and feature hinged, fixed, or auto-locked covers. The CCM03 Series devices exhibit a minimum mechanical life of 10,000 cycles for the hinged cover and 50,000 cycles for the fixed cover. Card insertion force is 1N for the hinged cover and 3N for the fixed cover, while contact force ranges from 0.25N to 0.5N. The CCM04 Series connectors feature a minimum mechanical life of 100,000 cycles. Maximum card insertion force is 10N, and contact force ranges from 0.25N to 0.5N.

A new catalog detailing the smart card connector products and specifications can be downloaded at www.ck-components.com. Typical pricing for the smart card connectors ranges from $0.10 to $6 each, depending on type and quantity.

JAE Introduces “Smallest-in-Industry” Connector for MicroSD Cards
November 2009—Japan Aviation Electronics (JAE) has developed a new ST1 Series connector to meet the market demand for an even smaller connector for the MicroSD (TransFlash) card that is used in multiple portable applications. The size of the new hinge-type high-density SMT connector has been reduced by 40 percent, and the mounting area has been reduced by 20 percent. The slim design of the latest ST1 connector makes it the “smallest-in-class” size in the industry, with a height of just 1.4mm (0.05”), a depth of 15.5mm (0.61”), and a width of 11.9mm (0.47”).

The new ST1 connector has a push-slide structure and balanced EMI control through four hold-down grounding points. Other features include a locking structure that prevents the cover from falling off when dropped, and is available with or without card insertion detection. Specifications include 8 contacts (plus 2 additional contacts for the D-SW type), 0.5 amp current rating, 1,000 mohm insulation resistance, and 100 mohm maximum contact resistance. Durability is rated at 10,000 times.

For more information, visit www.jae-connector.com.

Molex Introduces the Mini-Fit H2OT Mid-Range Power Connector
August 2009—Molex Incorporated now offers the Mini-Fit H2OT weatherproof, compact connection system designed for wire-to-wire applications of up to 9.0 amps per circuit. The Mini-Fit H2O connector system is IP67-rated, which ensures connector integrity when submersed in up to one meter of water. The product family consists of plug and receptacle assemblies and male and female crimp terminals. The plug and receptacle assemblies are equipped with pre-installed interface and wire seals, providing customers with a lower applied cost compared to connectors with manually installed seals.

“Molex continues to be a leader in the connector marketplace by developing products that not only excel in challenging conditions, but save customers time and money,” said Tom Orton, product manager, Molex Incorporated. “The Mini-Fit H2O family's pre-installed seals provide a superior water- and dust-tight connection and significantly reduce installer assembly time.”

The compact size of the Mini-Fit H2O makes it the preferred choice for tight-space applications, such as those found in automotive, lighting systems, and medical devices. The terminals have a new “wingless” design that will not damage seals upon installation or removal. Terminals will accept both 18 and 20 gauge, UL 1015 wires. Other features include a positive-locking system to ensure the connectors are securely mated and prevent accidental unmating, and UV-stabilized materials, which prevent damage when the products are exposed to direct sunlight.
 

For more information on Molex's Mini-Fit H2O system, visit www.molex.com/link/minifith2o.html.

Kycon Adds LED Series to Modular Jack
July 2009—Kycon continues to increase its modular jack offerings by introducing a tab-down option with built-in LEDs. The GSLX and GSLGX combines the functionality of Kycon’s RJ45 modular jacks with the signal capabilities of independent LEDs mounted within the jack housing. The expanded series allows for greater design flexibility for such applications as telecommunications, networking systems (hubs, switches, routers, and gateways), security systems, and multi-media set-top box applications.

The single and multi-port RJ45 right angle connectors with LEDs are offered as non-shielded or fully shielded, with various optional grounding tabs for superior panel grounding and EMI/RFI protection. The LEDs are located at the bottom of the connector, and are available in a variety of single-color LED options for easy inspection of system activity.

For more information, visit www.kycon.com.

Yamaichi Offers SD Card Reader with Push/Push System
 June 2009—Yamaichi Electronics now offers the FPS009-2409-0, a new push/push SD/MMC card connector.
 
 The well-known top-mount component, FPS009-2405-0 for SD and MMC cards, has been revised and replaced by the improved card holder, FPS009-2409. The PCB layout is unmodified compared to the old version, which means that the new card reader can be used with the existing layout.
 
 The low-profile 2.8mm design is almost the same height as the SD card itself (2.1mm). The top-mount card reader is conceived for SMT mounting on the top side of the PCB assembly. It offers ease-of-use functions, e.g. smooth card insertion and extraction via push-in/push-out mechanism with defined ejection, soft lock mechanism for the SD card, innovative two-point contacts to protect against electrical interruptions, as well as an automatic card detector and write protection switch. The SMT component is delivered on tape and reel for fully automated pick-and-place assembly.
 
 This SD/MMC flash memory card reader supports wireless communication, portable computer, end-consumer, and other applications.
 
 Yamaichi Electronics offers this low size component as well as a wide range of card connectors for all available Flash and SIM card types utilizing form factors like microSD, miniSD, MMCmicro, CompactFlash, xD Card, etc. Several multicard versions are also available.
 
 Additional technical details and electrical specifications can be found at www.yamaichi.eu, or at http://www.yamaichi.eu/pdf/c_fps009_2409.pdf.

Molex Introduces the Next-Generation HDMI Type D (Micro) Connector
July 2009—Molex Incorporated has introduced the next-generation HDMI Type D (Micro) connector, recently announced by the HDMI Licensing Committee, to meet the digital interface requirements of consumer electronic products.

The HDMI Type D (Micro) connector is the industry’s first miniaturized connector solution for delivering high definition video and images from mobile devices to flat panel screens. The connector, which meets all the electrical and mechanical specifications of the HDMI Specification 1.4, will provide significant benefits to the digital still camera and mobile device markets.

The HDMI Type D connector standard was developed by the HDMI Consortium. As an integral part of this team for the HDMI Type D concept, Molex was responsible for proposing the connector design and connector specification.

The new Type D (Micro) connector is about half the size of the current Type C (Mini) HDMI connector. Despite its smaller size, the new Type D version delivers equivalent mechanical strength and electrical characteristics. Mobile phone and consumer manufacturers have an interest in this new technology that will enable users to display higher definition video, photos, and other content from their mobile devices onto full-size flat panel TV screens.

For more information, visit www.molex.com/product/io/hdmi.html.

Positronic Improves Legacy Connection with PosiBand Contact
June 2009—Closed-entry female contacts are often used in D-subminiature connectors to enhance performance and reliability. Closed-entry contacts have an unbroken ring of solid material at the face of the contact. In most cases, a sleeve is placed over a standard “split-tine” contact to achieve the closed entry feature. This design offers a degree of increased reliability, but has inherent weaknesses.

Positronic’s new PosiBand® closed-entry contact is a significant improvement over the legacy design, and overcomes many of the weaknesses associated with the “split-tine” and sleeve approach. The PosiBand separates the mechanical and electrical function of the contact system. The base contact provides a true closed-entry feature and enhances electrical stability. The PosiBand spring clip provides a more stable mechanical function.

Greater contact interface between male and female contacts is achieved by this design when compared to the “split-tine” design. The greater contact interface can provide greater resistance to vibration and corrosion factors found in harsh environments. Greater contact interface is achieved without increased insertion force; in fact, the PosiBand system has a lower average insertion force when compared to the legacy design.

PosiBand contact resistance is 3 milliohms for size 20 contacts, and 4 milliohms for size 22 contacts. The current rating for size 20 contacts is 14 amps, with six contacts energized. The currant rating for the size 22 contact is 10 amps, with six contacts energized. Both were tested per U.L. 1977.

In addition, PosiBand contacts do not require annealing of the crimp barrel. This eliminates the possibility of unintentionally annealing the mating end of the female contact, which can cause intermittent or open electrical circuits.

PosiBand contacts sell for the same price as the legacy design. The price for a size 20 crimp-contact version is .175¢ each at 30,000 pieces.

The PosiBand system is more robust than the split-tine design, making it more suitable for harsh or high reliability environments. The PosiBand system meets or exceeds performance requirements of SAE AS 39029. This new contact system is now available in standard density, high density, and combination D-subminiature connectors, and is also used on many new D-subminiature offerings, such as the high-density combo-D connector.

For more information about the PosiBand contact system, visit www.connectpositronic.com/content/37/.

Hirose Electric Develops Miniature microSD Card Connectors
May 2009—Hirose Electric Co. Ltd. has developed a new family of microSD^™ card connectors. Designated the DM3 Series, the card connectors are available in several card ejection versions featuring a metal cover attached at four points to the PC board and ensuring a secure ground connection and EMI protection.

“The extremely small external dimensions and above-the-board height save significant space in the devices and make these connectors one of the smallest card connectors available on the market,” said Tats Arai, president of Hirose Electric USA. “Along with the miniature size, the connectors feature a unique card slot design, preventing damage from incorrect card insertion, making the connectors ideal for a number of portable electronics applications requiring small size, high-reliability card connectors.”

The DM3 Series card connectors are ideal for use in mobile phone terminals, digital cameras, PDAs, miniature information terminals, and other portable devices.

The following types are available:

• DM3AT/DM3BT “Push-Push” connectors feature a card ejection travel of 4mm for easy hold and removal of the card, along with an innovative tray slide ejector mechanism, which prevents the card from being lost or dropped upon removal.

• DM3C “hinge” connectors feature a metal cover that guides the card during insertion and removal, and a tactile click while closing the cover to confirm the electrical and mechanical connection. The connectors employ a unique contact design and card slide action, which cleans the contact areas of the card, further ensuring reliability.

• DM3D “push-pull” card connectors are equipped with a partial card insertion hold, preventing the card from fall-out when only partially inserted. Similar to the DM3C hinge connectors, full insertion and electrical/mechanical connection is confirmed with a distinct tactile feel.

The DM3 Series card connectors feature an insulation resistance of 1,000MΩ at 500VDC, with a contact resistance of 100mΩ at 1mA. Operating temperature ranges from -25°C to 85°C.

For more information, visit www.hiroseusa.com.

RIA CONNECT X|Synergy is IP-67 CAT 6A Compliant Industrial Ethernet Connection System.
May 2009—X|Synergy is an evolution in the area of Ethernet connectivity. Unlike traditional office settings, Ethernet has spread into environments where protection from noise, solids, liquids, and even gases are of concern. Manufacturing equipment and automated test environments are just some of the areas where higher protection classifications are required. X|Synergy provides protection from all these sources of interference with a robust industrial strength connection system. Whether outdoors in the elements, or exposed to the chemicals and vibration found in many factory settings, X|Synergy facilitates a unique IP-67 level connection system between the network cable to the printed circuit board.

Rather than being soldered to the PC board, the X|Synergy connection system utilizes edge-connector technology. The edge-connector allows the jack to become part of the installation process, while providing self-alignment and flexibility. There are jack modules to support both gigabit Ethernet and 10Gbit Ethernet applications. The jack modules simply plug into the edge-connector, which resides on the PCB and is shrouded by a metal shield for enhanced EMI protection. This unique approach ensures signal integrity is maintained, as proper alignment is inherently guaranteed. With a variety of bulkheads available in both plastic and metal forms, the X|Synergy connection system will provide years of reliable high-speed service.

For more information, visit www.riaconnect.com.

Harwin Cuts Assembly Time with Quarter-Turn 101Lok Datamate
May 2009—Harwin Inc. has launched 101Lok, a fast-mate version of its secure, 2mm-pitch, J-Tek Datamate cable-to-cable, cable-to-board, and board-to-board connector family. Historically, secure mating has been achieved with the Datamate J-Tek version using jack screws. New 101Lok Datamate connectors require only a simple quarter-turn—101 degrees—to ensure complete security of the retention device.

101Lok connectors use specially designed hardware tensioned by a coil spring to reduce the time required to mate the connector halves. This is ideal for users that require faster assembly, while ensuring complete security of the retention device. This novel locking feature is also ideally suited to Harwin’s mixed technology Mix-Tek Datamate connectors, and also the Trio-Tek range, where high-production volumes demand minimal assembly costs.

The spring tensioning also helps resist vibration in rugged environment applications, such as aerospace. Bill Neukomm, VP for sales and marketing at Harwin North America, said, “These new 101Lok connectors are designed to be very easy to use and require no special tooling. Our Datamate connectors are chosen because they are very rugged and highly resistant to shock and vibration. Now, with the introduction of these 101Lok Datamate variants, hi-rel users can speed up and simplify mating, while still being assured of achieving the performance they require.”

For more information, visit www.harwin.com.

FCI Expands D-Sub Series with Economy Range for PCB Applications
April 2009—FCI has expanded its D-sub Series with the new Economy Range of connectors. The new series addresses the growing number of applications in which fewer mating cycles are required, such as set-top boxes, control devices, and energy meters.

“With this addition, FCI now offers one of the largest D-sub portfolios available on the market,” said George Varghese, global product manager at FCI. “The new Economy Range is designed for less demanding applications, where high mating and unmating cycles are not needed.”

The traditional Delta D range is widely recognized as being robust, with high plating performance and 500 mating cycles. These connectors are specified for telecommunication and medical markets.

The new solder-to-board Economy Range is designed to handle a minimum of 50 mating and unmating cycles, making it ideal for use in environments such as PCB and indoor applications with an operating temperature of -20ºC to 105ºC.

The economical D-sub series is available in standard density from 9 to 37 positions, in straight and right-angle versions. Right-angle versions are available in two standard footprints: U.S. footprint of 2.84mm with a connector height of 6.3mm, and a European footprint of 2.54mm with a connector height of 7.2mm.

The new connector range can generate 20 to 30 percent in savings, compared with the traditional D-sub product ranges. Design-ins are simplified by 24-hour sample shipment, online drawings and specifications, and short lead times.

FCI’s full line of D-sub connectors is available at www.fci.com/dsub.

Positronic’s Lightweight Aluminum Hood for Aerospace Applications
April 2009—For decades Positronic Industries has provided high-reliability D-sub connectors to the aerospace industry. The grounding challenges of composite aircraft, a growing desire for weight reduction, and the increasing density of wire bundles in the cabin and cockpit have led Positronic to develop a new lightweight EMI hood (backshell) for aerospace applications.

The product is made of lightweight aluminum material. Wall thickness is robust, but not so thick that it adds unnecessary weight. Secondly, the cable opening is large enough to accommodate high-density wire bundles using twisted, shielded pairs. Finally there are up to six ground points inside the hood; four for shell sizes 1 through 3, and six for shell sizes 4 through 6. The ground points are sized and spaced for use with ring terminals up to 0.250” in diameter. The ground screw holes are tapped through the body of the hood, which allows the user to terminate from the inside out or from the outside in, depending on preference.

Additional features include a thumb grip, two styles of locking systems, square shape to facilitate wire routing and harness assembly, captive jackscrews, and no obstructions immediately behind the connector body, which allows the hood to be used with all variants of Positronic Combo-D connectors.

Price for a shell size 1 hood is $32 at 1,000 pieces, with lead-time of stock to five weeks.

For more information, call 800.641.4054 or visit www.connectpositronic.com.

C&K’s Hi-Rel Connectors Meet Needs Medical Imaging Equipment
April 2009—C&K Components offers a family of high-reliability connectors for medical applications. Designated the MTB1, MDM, MDMA, and D*M/D*MA Series, the connectors are capable of operation at temperatures from -270°C to 200°C, making them ideal for medical applications ranging from cryogenic processes to imaging equipment, including CT scanners, MRI, and ultrasound machines.

“While many connectors are designed with silver plating material, our high-reliability connectors are designed with a combination of nickel and gold materials, making them suitable for use over a wider temperature range,” said Gilles Parguey, senior product manager for C&K Components. “The connectors are also manufactured at our European space agency-approved facility, and are subjected to a number of tests to ensure they meet zero-defect criteria, further guaranteeing reliability and, in turn, patient safety.”

The MDM Series micro-D, MDMA Series rectangular micro miniature and MTB1 Series single in-line micro miniature connectors feature a highly reliable twist-pin contact system, which provides a secure base for the contact and exhibits superior electrical and mechanical characteristics, as compared to traditional machined or stamped contacts. Twist-pin contacts will mate even under severe misalignment conditions. The D*M and D*MA D-subminiature connectors are offered with coaxial, power, or high-voltage contacts, and are available in standard and high-density layouts.

The high-reliability connectors employ non-outgassing and non-magnetic materials to eliminate distortion in imaging equipment. The connectors are configured for board-to-board, board-to-cable, and cable-to-cable functionality. Custom designs and cable harnessing services are also available.

For more information, visit www.ck-components.com.

Molex Releases the Stac64 Connection System for Today’s Vehicles
March 2009—Molex Incorporated introduces the Stac64™ connection system, which provides single and multi-pocket PCB solutions to offer a diverse range of circuit sizes and greatly reduce time-to-market by completely eliminating custom tooling.

The new stackable connection system allows OEM and device manufacturers greater design flexibility to support low-level signal requirements, as well as power applications upwards of 30 amps. It also allows the manufacturers to use header assemblies as stand-alone components, or to gang multiple headers together to support a large range of signal and power needs for devices and modules.

“By listening to customer and industry needs, we developed the Stac64 connection system to address the growing electronic device requirements within today’s vehicles,” said Michael Gonzalez, global product manager. “We designed an approach that greatly reduces device packaging complexity and allows automotive device tiers to bring products to market much faster.”

The standard product line, based on the 0.64mm (.025”) terminal, includes 8-, 12-, 16-, and 20-circuit connectors in both vertical and right-angle headers, supporting low-level signal requirements. An additional 10-circuit power pocket version, supporting power applications for 1.50 and 2.80mm (.059 and .110”) terminal systems, is available in vertical and right-angle configurations.

The PCB alignment posts ensure all terminals are properly aligned into PCB through-holes during assembly and retain the header to the PCB during assembly and solder processing. In addition, PCB stand-offs molded into housings provide additional trace-routing real estate under the headers.

Stac64 is a standard product system based on USCAR-2 Class II mechanical and electrical performance characteristics for unsealed connector applications. The connectors mate to existing wire-harness connectors designed to the United States Council for Automotive Research/Electrical Wiring Component Applications Partnership industry footprints. High-temperature thermoplastic housings withstand infra red and wave lead-free solder processing per ES-40000-5013 Molex specification.

For more information, visit www.molex.com/link/stac64.html.

Positronic Announces Product Expansion
February 2009—For the past 10 years, Positronic’s Compact Power Connector has been a popular choice for pluggable power supplies and other plug-in power components, and now this line has been expanded to include many new variants, including a three-contact version for use in high-voltage applications.

One highlight is the PCIC3W3 variant, which is suitable for applications with working voltage requirements of up to 2,000 VRMS.

Three size 16 power contacts, spaced at 7.33mm, are rated at 32 amps each continuous per UL1977. Contact resistance is 0.0007 ohms. The connector is available with a jackscrew locking system.

Price for a mated pair is $4.40 at 1,000 pieces, with a lead-time of six to eight weeks.

For more information, contact Positronic Industries at 800.641.4054, or visit www.connectpositronic.com.

Amphenol TCS Expands XCede Platform with 85-ohm Connectors and High-Speed Cables
   
February 2009—Amphenol TCS has made two additions to the XCede connector platform: XCede 85 Ohm and XCede cables and assemblies. XCede 85 Ohm is for applications in which matching lower system impedance is desired, and XCede cable connectors and cable assemblies are ideal for high-speed, high-density front panel and backplane cable connections.

Connectors with lower characteristic impedance increase margin in high-performance backplane systems by minimizing impedance discontinuity between the board footprint and the connector, improving channel linearity. XCede 85 Ohm was designed specifically to meet the requirements of PCI Express 2.0 and 3.0, the Intel QuickPath Architecture, and other applications where matching the connector impedance to an 85 ohm system impedance is desired.

“In early 2007, we introduced the XCede connector, and it has proven to be very successful in meeting the requirements of a broad range of markets,” said Mark St. Hilaire, XCede product line manager at Amphenol TCS. “The XCede connector platform provides designers with a readily available 85 ohm solution without the challenges of retooling and requalification, in turn reducing the costs associated with meeting the latest specifications.”

To meet the growing demand for high-speed cable applications, Amphenol developed the XCede cable connector and assemblies, which offer a broad range of compatible cable solutions for front panel and backplane connections. XCede cable solutions provide the same industry-leading electrical and mechanical performance, making them the ideal choice for 10 Gb/s applications and higher. Currently, 2-pair and 4-pair versions are available. The 2-pair configuration is ideal for space-constrained areas fitting within a 15mm pitch on the front panel. Wafers are available for 85 and 100 ohm impedance, and can support multiple cable designs ranging from 24 to 30 AWG.

XCede 85 Ohm is available at approximately $0.10 to $0.16 per mated signal line in production volumes. XCede 85 Ohm is available in 2-, 3-, 4-, 5-, and 6-pair versions of the right-angle backplane connectors, 15-44mm stackers, coplanar, and cable assemblies.

XCede cables are available in 2- and 4-pair configurations. Pricing is based on different variables, including length, cable selection, and mechanical latching requirements.

For more information, visit www.amphenol-tcs.com.

Samtec Offers Mini HDMI I/O Receptacle
November 2008—Samtec’s Mini HDMI (MHDMI Series) I/O interconnect’s mini design is comprised of 19 contact positions, with five signal pairs and four power lines. It is offered with surface-mounted signal leads, through-hole ground tails, and optional latching. The optional latching feature provides a more secure, rugged interconnect with its cable plug mate.

The Mini HDMI mating cable plug (HPSTP Series) features a micro-shielded twisted pair 30 gauge cable, and has an estimated performance of 1 GHz at 1,000 millimeter cable length. This shielded twisted-pair cable prevents electromagnetic interference (EMI) from surrounding cables and crosstalk. Cable termination options are mini-HDMI-to-mini-HDMI or mini-HDMI-to-standard-HDMI.

Pricing is 6¢ per contact in volume quantities.

For more information, visit www.samtec.com,

Yamaichi IP67/68/69K Bluetooth USB Dongle
September 2008—The Y-ConBluetooth-Dongle-1 is an IP67/68/69K device for wireless data transmission, according to the Bluetooth SIG 2.0 standard.

Y-ConBluetooth-Dongle-1 is a Class 2 device working on 2.4 GHz, with a maximum data rate of 3 Mbit/s. The built-in antenna allows a range of ca. 10 m. The operating temperature range is -10°C to 80°C, and the USB interface connector has a durability of ca. 1,500 mating cycles.

When mated together with Y-ConFlange-10, the IP67/68/69K Bluetooth device offers the perfect solution for short- range cable-free networks in industrial applications.

Like all Yamaichi products, it is also RoHS-compliant.

For more information, visit www.yamaichi.eu, or stop at DesignCon booth 808.

Samtec Offers Mini HDMI I/O Receptacle
November 2008—Samtec’s Mini HDMI (MHDMI Series) I/O interconnect’s mini design is comprised of 19 contact positions, with five signal pairs and four power lines. It is offered with surface-mounted signal leads, through-hole ground tails, and optional latching. The optional latching feature provides a more secure, rugged interconnect with its cable plug mate.

The Mini HDMI mating cable plug (HPSTP Series) features a micro-shielded twisted pair 30 gauge cable, and has an estimated performance of 1 GHz at 1,000 millimeter cable length. This shielded twisted-pair cable prevents electromagnetic interference (EMI) from surrounding cables and crosstalk. Cable termination options are mini-HDMI-to-mini-HDMI or mini-HDMI-to-standard-HDMI.

Pricing is 6¢ per contact in volume quantities.

For more information, visit www.samtec.com.

Samtec Q Rate High Speed Interconnects
January 2009—Q Rate is the next generation of Samtec Q Strip high-speed, controlled impedance interconnects. The rugged Edge Rate contact system, combined with an integral ground/power plane, provides superior electrical performance, while minimizing PCB real estate with its slim body design.

Q Rate (QRM8, QRF8 Series) performance is expected to be 10 GHz/pin for single-ended signaling at -3dB insertion loss, and 15 GHz/pair for differential pair configurations. The Edge Rate contacts minimize the effects of broadside coupling, which, in turn, decreases crosstalk. The contact geometry minimizes the effects of impedance discontinuities and therefore minimizes return loss. The Edge Rate contacts allow a slim overall connector width of less than 5mm.

The robust Edge Rate contacts can be “zippered” during connector mating and unmating. Likewise, the broad, milled mating edge of the contact improves the wear-life of the system.

The QRM8/QRF8 Series is .8mm pitch and will initially be offered in 7mm and 10mm stack heights, with plans to expand up to 16mm. QRate is available up to 78 pins. A right-angle socket is scheduled for release in Q3 2009. The family offers a guide post and receptacle for increased blind-mate in backplane applications.

For more information, visit www.samtec.com.

Meritec Production-ready 20 Gb/s Differential Pair NX+ Connector
January 2009—Meritec offers a new production-ready 20Gb/s per differential pair NX+ receptacle connector and mating NX+ copper I/O cable assembly product family. Four- and 12-lane connectors and assemblies exceed InfiniBand 10G QDR and 20G EDR performance levels. NX+ product performance exceeds SAS-2.0 and Ethernet IEEE-802.3ba 40Gb/s specifications.

The NX+ 12-lane version supports 100G Ethernet 10-lane links, 100G FibreChannel SAN, 120G RapidI/O, and other Link Aggregation Backbone cables. These products also support custom RocketI/O, NUMA, Stratix, and XAUI I/O applications. All NX+ products meet RoHS and SFF-8470/8473 requirements.

ODU Adds Power Module to MAC LC Rectangular Line
December 2008—The ODU  has added a new product to its line of MAC LC modular rectangular connectors, the Power Module, with three contact positions. This product series, introduced in early 2008, already includes nine different modules for transmitting signals, power, and high frequencies, as well as various empty modules.

Features:

• Nominal voltage up to 2,500 volts, in accordance with EN60664

• 32 amps nominal current

• Contact diameter: 3.5mm

• Space-saving four units wide (9.6mm)

• Various crimp connections, from 1.5 mm² to 6 mm²

• No-tool assembly and disassembly in the ODU MAC LC frame

• Unambiguous contact position labeling

• Ground connection possible via both metal frame and leading contacts

This module provides broad range coverage for the power supply to single-phase and poly-phase consumers with increased power consumption, such as motors, heaters, light sources, etc.

New contacts, modules, and versions are regularly added to the ODU MAC LC product series.

For more information, visit www.odu.de.

C&K Develops High-Reliability Connectors
C&K Components has developed a complete range of high reliability rectangular connectors. Manufactured at C&K's European Space Agency-approved facility in Dole, France, the high reliability connectors include the MDM Series micro-D connectors, MTB1 Series single in-line microminiature connectors, and D-subminiature connectors.

"C&K is one of the only manufacturers of ESA-approved micro-D, single in-line microminiature, and D-subminiature connectors," said Gilles Parquey, senior product manager for C&K Components. "Our high reliability connectors have been used worldwide in numerous aerospace projects for a number of years, in both standard- and custom-designed configurations, and they are now being implemented into other high reliability applications."

In addition to aerospace applications, C&K's family of high reliability connectors also meets the stringent requirements of military and medical testing. The high reliability connectors are configured for board-to-board, board-to-cable, and cable-to-cable functionality. Custom designs and cable harnessing services are also available.

ODU MAC LC with Central Locking System
October 2008—ODU is expanding its ODU MAC LC (Modular Rectangular Connectors) with a central locking unit. The connectors can be inserted and removed with less force and greater ease—single-handedly with the assistance of a spindle.

The compact design means that the spindle locking module only requires a fitting length of 12mm. The locking system is mainly designed for installation in aluminum housings. Housings are available in three different designs, and in grey and white.

Features:

• Equal to or greater than 5,000 mating cycles

• 180 or 360 degree rotation, respectively, for the opening and closing of the locking system

• Force support when connecting

• Five units (2.4mm)

• Weight-saving aluminum base body

• Hardened spindle head

The ODU MAC LC connector range is continuously being expanded with new contacts and modules.

For more information, visit www.odu.de.

Amphenol PCB Slimline Smart Card Connector
October 2008—With a height of just 3mm, the Amphenol PCB Slimline Smart Card connector is ideal for applications in which space is critical. Measuring a mere 56 x 30mm, the space demands of the smart card are reduced by more than half. Such unique features enable the connector to be used in many applications, including the latest generation of point-of-sale terminals and electric, gas, and water meters.

In a product designed for security, contacts are protected and a metal casing provides high mechanical stability, ensuring that two cards cannot be inserted at one time. A secure switch forms the basis for safe card presence detection in every type of application, while gold-plated wiping contacts guarantee a lifespan of up to 100,000 mating cycles. Pick-and-place and surface-mount soldering are available to the PCB Slimline, making it possible to be economically integrated into large-scale series production.

Variants with Flexprint are also available and can be adapted to meet individual customer requirements. When installed with the optional addition of tamper protection, the product fulfils all PCI/PET specifications; a basic requirement that payment terminals demand.

For more information, visit www.smart-card-connector.info.

Amphenol USBField Connector for Harsh Environments
September 2008—Amphenol presents the first full range of USB 2.0 connections for harsh environments: the USB A connectors have now been joined by USB B cables and connectors (to link up peripherals). The range is also set apart by its mechanical strength and its ease of fitting without tools. It is perfectly suited for military and industrial applications.

The USBField range is the only one that features reinforced cables and metal-bodied connectors. It is also one of the few styles providing solutions for USB A and USB B connections.

The sheaths of the USB leads are reinforced with double shielding. They comply with fire and smoke regulations, i.e. they are self-extinguishing and halogen-free (UL94-V0).

These features ensure excellent resistance to industrial and military environments: IP67 waterproofing and resistance to salt spray for 48 to 500 hours depending on the type of protection. They can be used in a wide temperature range, from -40°C to 85°C. The locking system uses a screw thread, and it incorporates an anti-uncoupling system that provides very good levels of resistance to vibrations and impacts.

Amphenol also offers versions of the USBField for use in products subjected to major levels of disturbances due to electromagnetic fields, together with hardened, lockable USB sticks with up to 32 Gb of memory, and featuring the same technical characteristics.

The range fully complies with the USB 2 standard, providing flows of up to 480 Mb/s for full-speed USB.

The connectors are very easy to install. They can be fitted on standard USB cables in just a few seconds to convert them into IP67 leads. They can be installed without tools.

For more information, visit www.usbfield.com/animUSBF.htm.

JST ZE Series Securely Locks for High-Density Wire-to Board Applications
August 2008—The new ZE Series Wire-to-Board Crimp-Style Connector, recently introduced by JST Corp., was designed with a secure locking device to ensure connector mating integrity even under adverse conditions. These SMT and through-hole connectors are polarized and have a positive-locking feature when mating to headers, including an audible click/tactile feedback when mated. The uniquely constructed contact is easily inserted into the housing with low insertion force. These 1.5mm (.059-inch) pitch, top- and side-entry connectors are ideal for consumer, commercial, and industrial high-density applications.

The disconnectable, crimp-style ZE connector is available in 2 to 16 circuits rated 2.0 amps (AC/DC) at 100 volts AC/DC. Wire sizes AWG #30 to #24 are accommodated. Temperature range is minus 25 degrees C to 85 degrees C (including temperature rise in applying electrical current). Socket housing is 94V-O rated PBT material. Contacts are phosphor bronze, tin plated. Standard reeled contacts are offered for bench-mounted or fully automatic application tooling, while mini-reeled contacts are offered for hand-held mini-reel tooling. Header plating is lead free and complies with European and China RoHS directives. SMT headers are provided on embossed tape for automatic insertion equipment.

For more information, visit www.jst.com.

ODU Provides High-Performance Connector Systems for MRIs
August 2008—When it comes to new developments, many renowned manufacturers of magnetic resonance tomography devices rely on the connector systems from ODU.

ODU’s connectors in this field provide high levels of reliability—30,000 to 60,000 mating cycles are not uncommon in this market—and, ODU’s connectors have high-performance contacts in the spring wire system that can handle the high number of matings.

With the image resolutions becoming increasingly finer, coaxial contacts must be manufactured for increasingly high frequencies of up to 1.2 GHz while becoming increasingly smaller. Increasing magnetic flux densities of up to three Tesla necessitate magnetic contactors of µr < 1,000.

Diverse coding possibilities, special locking spindles, and special housing requirements are possible with ODU’s design team.

For more information, visit www.odu.de.

Phoenix Contact’s WirelessHART Gateway Increases Network Flexibility
August 2010—Phoenix Contact’s new WirelessHART® gateway features an integrated 802.11b/g WLAN transceiver. The rail-mount gateway can increase the reliability and flexibility of an existing HART network.

The 45mm-wide RAD-WHG/WLAN-XD connects up to 250 WirelessHART field devices, converting HART data to Modbus TCP or HART UDP for easy integration into almost any host system. The integrated WLAN can serve as the backhaul connection, allowing the gateway to be installed in the field closer to the monitored devices. This allows the user to create a “clustered” network topology, effectively creating several smaller WirelessHART networks with a wireless connection to the host system.

To maintain a secure connection, the gateway uses the 802.11i (WPA2) standard with 128-bit AES encryption to protect the WLAN data. The WLAN transceiver can also be disabled, and the host connection made via the wired Ethernet port.

All programming and diagnostics can be accessed via an embedded web server. The RAD-WHG/WLAN-XD can also be programmed using a HART handheld programmer.

Approximately 30 million devices around the world use the Highway Addressable Remote Transducer (HART) protocol in process applications, but the vast majority of these devices and their data are stranded, due to the high cost of cabling. HART7, the most recent revision of the HART standard, added a wireless option within the HART protocol, increasing the usability and extending the range of HART applications.

Visit Phoenix Contact online.

WAGO X-COM System Expands Pluggable Terminal Block Connectors
July 2010—WAGO Corporation’s new 2020 and 2022 Series X-COM® Pluggable Connector Systems merge touchproof, pre-wired assemblies with TOPJOB® terminal blocks. X-COM combines pluggable connectors, DIN-rail blocks, and CAGE CLAMP® connections to streamline and eliminate wiring errors during panel- and machine-building.

Prior to machine shipment, X-COM simulates field wiring for machine testing and provides fast, error-free wiring for re-assembly at the end location. During the final install, X-COM provides PLC-to-terminal block wiring and pluggable connections for cabinet door accessories, e.g., pushbuttons to terminal blocks.

X-COM shares a common profile with TOPJOB terminal blocks, which is up to 30 percent more compact than other blocks and accessories, including jumpers, test plugs, and marking. The connector system provides simple push-in termination for solid or ferruled conductors; for other types, a screwdriver opens the clamping unit for insertion. Upon install, ground (earth) connector models automatically make contact with the DIN-rail.

The X-COM®S terminal blocks are available in single- or double-deck configurations, with 3.5 or 5.2mm pin spacing; modular female plugs are available in 1- and 2-conductor entries, up to 15 poles. One-conductor/1-pin, 2-conductor/1-pin, 2-conductor/2-pin, and ground (earth) blocks are also available.

Visit WAGO online.

WAGO Develops ECO Ethernet Fieldbus Coupler
December 2009—WAGO Corporation’s new 750-352 ECO Ethernet Fieldbus Coupler facillatates the transition from centralized PAC/PLCs to flexible, decentralized networks. The cost-effective ECO Coupler supports prominent protocols such as MODBUS TCP/IP and EtherNet I/P, and accommodates 64 I/O modules. Ideal for applications with medium I/O counts, the 750-352 allows integrators to reduce costs via economical distributive controls.

The DIN-rail-mount, UL-listed ECO Coupler ensures reliable data transmission and high-speed communication via 10/100 Mbit/s Ethernet port. The ECO Coupler’s compatibility with the 300+ analog, digital, and specialty modules within the WAGO-I/O-SYSTEM provides customization of distributive control applications. CAGE CLAMP^® Spring Pressure Connection Technology ensures all terminations are fast, easy, and maintenance-free.

The ECO Coupler can also expand the performance and usability of Allen-Bradley^® RSLogix^™ 5000 systems with WAGO’s free Add-On instructions. The downloadable Add-On instructions easily integrate WAGO-I/O-SYSTEM specialty functions. Visit www.wago.us/addon, select applicable instruction, download, and insert into program.

For additional information, visit www.wago.us,

Weidmuller Offers Fast and Easy Connections with Pluggable Connector
November 2009—Weidmuller brings their timesaving push-in termination technology to the BLF Series, a new line of pluggable PCB connectors. These new, push-in connector plugs provide fast and easy tool-free termination, with only a 20 percent reduction in wire pull-out force when compared with screw-clamping termination. The BLF plugs, available in 5mm and 5.08mm pitches, allow users the flexibility of using solid, stranded, or ferruled wires, further reducing installation time and costs.

Weidmuller’s BLF plugs include a number of features designed to increase process safety and overall versatility. Enlarged wire entries provide a clamping range of up to 2.5mm² to accommodate wire ferrules with plastic collars and meet minimum creepage requirements. The push-in termination is easy to make with the user-friendly pushbuttons that ensure safe and simple wiring. To reduce the strain on the PCB when releasing the connector in the field, the BLF plug is available with multiple, tool-less locking and releasing options. The integrated test points offer fast manual diagnosis for on-the-spot troubleshooting.

BLF series plugs are UL and CSA rated for 300 volts, 10 amps, and wire sizes of 26-12 AWG. They expand Weidmuller’s existing line of signal connectors, which includes leaf spring, clamping yoke, tension clamp, TOP, and crimp termination systems.

For more information, visit www.weidmuller.com.

WAGO Pushbutton, Side-Entry Terminal Block Features Exclusive Internal Jumper System
October 2009—WAGO Corporation’s 805 Series side-entry PCBs simplify wiring via push-in and pushbutton-actuated terminations. Available in standard 2- to 24-pole configurations, the 805 Series PCB blocks feature 3.5mm pin spacing for conductors AWG 24–16, and are UL/CUL certified at 300 volts/10 amps. The 805 Series also offers the industry’s only internal factory-installed jumper system for conserving conductor capacity in high-density applications.

The 805 Series PCB blocks significantly reduce wiring times via push-in terminations for solid conductors or stranded conductors with ferrules. Terminating stranded conductors is also simple: depress the on-unit pushbutton with a screwdriver to open the clamping unit, insert conductor, and release. Conductor entries are at zero degrees (parallel to PCB), and an optional test port provides hands-free troubleshooting with direct contact to the current bar for accurate readings. The CAGE CLAMP^®S ultra-compact spring pressure connection technology ensures terminations are vibration-proof, temperature cycling-resistant, and maintenance free.

Ideal for a wide range of PCB applications, including LED drivers, ballasts, and building automation/control systems, all 805 Series PCBs feature staggered one solder pin/pole alignment for greater on-board stability, and a maximized voltage rating. A THR version accommodates pin-in-paste/reflow processing.

For more information, visit www.wago.us.

WAGO Connectors Reduce PV Transition Box Wiring Times
July 2009—Reduce photovoltaic transition box wiring times by up to 50 percent through no-twist connections with WAGO Corporation’s 773 Series WALL-NUTS^™ splicing terminals. WALL-NUTS^™ PUSH WIRE^® terminations eliminate time-consuming twisting or crimping required by traditional twist- or butt-style connectors. Simply insert a stripped conductor and push it in.

The resulting terminations streamline the transition between PV cables (e.g., multi-contact USE-2 type conductors used in PV arrays) and standard cables (e.g., THHN/THWN 2-type conductors). Additionally, OSHA-approved WALL-NUTS reduce operator strain, and the clear housing provides visual confirmation of terminations. The housing also features an integrated test-port for convenient continuity testing.

Ambient and current-induced temperature changes can compromise other connector types through thermal cycling—expansion and contraction of metal parts. Eventually, these connections will exhibit diminished performance that can lead to electrical failures. WALL-NUTS automatically adjusts for temperature cycling and settling strands, providing maintenance-free terminations.

Available in 2- to 8-pole configurations, WALL-NUTS terminates solid or stranded conductors ranging in size from 10 to 18 AWG. Standard WALL-NUTS models are UL-listed at 600 volts, with a 20 amp maximum current capacity, and also feature a maximum operating temperature of 105°C. A specialty high-temperature variant builds on these ratings with an extended operating range of 150°C. WALL-NUTS also carry CSA Certification.

For more information, visit www.wago.us. 

Phoenix Contact Ring Lug Terminal Blocks Provide Rugged Bolt Connection
March 2009—The new RT-series of ring lug terminal blocks from Phoenix Contact provides secure and touch-safe connection for cables fitted with ring lug terminals.

The RT product range includes feed-through and ground terminal blocks for cables fitted with ring lugs in sizes from 1.5 mm² through 35 mm². Special terminal blocks are also available for connecting current transformers in power supply applications.

Hinged flaps and built-in cap nuts make the terminal blocks touch-safe after wiring. The cap nuts are held securely in position so that wiring is easy, even in cramped control cabinets. The terminal blocks have additional marking areas on each hinged cover, as well as on the top marking channel.

The lower-priced RTO version is identically sized and offers the same bridging and upper marking channel as the RT. It is designed without a hinged cover and captive nut, and is well suited for applications in which shock protection is not required.

The RT series is part of Phoenix Contact’s CLIPLINE Complete system, which features standardized push-in bridging, marking, and testing accessories for all connection technologies.

For more information, visit www.phoenixcontact.com.

Spectrum Control’s EMI Filtered Barrier Strip Terminal Block
October 2008—Spectrum Control Inc. expands its line of standard Barrier Strip Terminal Blocks with a new model featuring a higher 30 amp current rating. Spectrum’s new terminal block delivers the higher rating without incurring the expense of a true "higher current" block, and provides high insertion loss for EMI/RFI filtering of AC and DC power lines and control lines. These terminal blocks are available with two to six terminals and a capacitance range of 2,500 to 5,200 pF.

The 30 amp terminal blocks have an operating temperature range of -55°C to 105°C, and a 100 volt DC working voltage. These barrier strip terminal blocks are UL-recognized and CSA-approved for DC voltages, and are available in RoHS-compliant versions.

The barrier strip terminal block is offered in various sizes with terminals for soldering or spade lugs. The block's rugged construction protects the filter elements during installation and field service. Typical applications include filtering power supplies in telecommunications equipment, metering, industrial controls, instrumentation, and EDP equipment.

The price for Spectrum Control’s 30 amp barrier strip terminal blocks ranges from $9 to $25, depending on configurations and quantities required.

For more information, visit www.specemc.com.

Tyco Electronics Expands Terminal Block Line with 125-Amp Version
August 2008 – Tyco Electronics’ new high-power terminal block on 15mm pitch provides high-current capacity of up to 125 amps and 1,000 volts in a compact board-mounting configuration. Available in two through eight positions, the modular construction offers a 15mm pitch to allow both factory and field wiring. This allows the terminal block to bring high currents to printed circuit boards for industrial drives and inverters, power supplies, and other industrial devices requiring high currents. Individual blocks can be dovetailed to achieve a higher number of positions without losing the centerline spacing.

The blocks, available with black or green UL 94V-0-rated housings, feature space-saving side wire-entry and a rising cage-screw termination. Two dual-pin through-hole connections per circuit help provide mechanical stability and ample contact to the printed circuit board, allowing for high current handling. Built-in test points allow convenient measurements to be taken. Custom markings are available.

The high-power terminal blocks on 15mm pitch are UL-component recognized and certified by the Canadian Standards Association for applications up to 300 volts and 125 amps. The wire range is 6 to 10 AWG stranded or 10 to 20 AWG solid conductors.

For more information, visit www.tycoelectronics.com.

Blockmaster’s Innovative Power Splitting Terminal Blocks
June 2008—BlockMaster Electronics has announced the release of its new Panel Power Distribution Terminal Block, Part OTP-80-03P.

This new power panel distribution terminal block, OTP-80-03P, enables the user to split large-gauge high-power input into lower-power, smaller-gauge wire circuits. The unit is particularly applicable for usage in HVAC equipment, switch gear, lighting panels, and pump controls.

The OTP-80-03P is rated at 80 amps at 600 volts on the input line side, and can load and split all attached branch circuits up to the same current level. Input wire sizes range from four to 10 gauge, with branch connection wire gauges from six to 16 AWG. The operating temperature range for the unit is from minus 40 to 90 degrees C, with housing dimensions of 91.5mmL X 40.5mmW X 50.0mmH. It uses polycarbonate (UL94V-0) material, with black as the standard color. The OTP-80-03P is furnished with a clear snap-on plastic safety cover and a convenient marker strip.

BlockMaster’s new OTP-80-03P Panel Power Distribution Terminal Block blocks are in stock at its Elk Grove Village Headquarters warehouse. Current pricing is quoted at $50 each.

For more information, visit www.BlockMaster.com.

RIA CONNECT’S Springcon® Type ASP064 Terminal Block
March 2008—The RIA CONNECT Inc. ASP064 series of 3.81mm terminal blocks utilize tool-less spring clamp technology to ensure a constant and correct contact force. Available from two to 12 poles, the ASP064 is UL-recognized, and accepts 28 to 16 gauge wire. The ASP064 mates with industry standard headers, and enables users to upgrade older two-piece screw-type designs. RIA CONNECT also offers THR (Thru-hole Reflow) compatible headers for the ASP064.

For more information, visit www.riaconnect.com.

INELCO Creates circon® Circular Connectors
April 2011— circon®, INELCO’s new series of circular connectors, are made for Ethernet data communications in industrial environments up to IP67. INELCO’s circon series fulfills IEC Standard IEC 61076-2-101 requirements. These connectors are designed for industrial Ethernet, Profibus, and Interbus, and for use at frequencies of 100 MHz and beyond.

For more information, email info@inelcotech.com.

SOURIAU’s 851 Series Now Available in RoHS Version with QPL Accreditation
April 2011—SOURIAU’s new black zinc-nickel 851 version enables users of industrial and aeronautical equipment to comply with the latest RoHS directives. The new connector guarantees the same electrical and physical characteristics as the cadmium version, particularly in terms of salt spray resistance (500 hours). In addition, a RoHS zinc nickel 851 connector can be mated with a cadmium connector without generating a galvanic couple; the same is true of accessories, such as adaptors.

More than 10 years of zinc nickel-plate research by the SOURIAU team went into this series, which is currently the only surface treatment to have received RoHS approval as an alternative to cadmium. All the connectors of the 851 range, including series I inserts and housings, are available in a black zinc nickel version. The Mil DTL 26482 Series I version supports a more environmentally friendly zinc nickel plate process that has been used for many years in other markets, such as aeronautics. These processes are more cost-effective and more advanced than other solutions.

Connectors in the zinc nickel 851 range can withstand temperatures between -55°C and +125°C, and the zinc nickel protection conforms to the ASTM B841 standard, providing salt spray resistance of up to 500 hours. It’s available in a non-reflective black color. ISO14001-certified since 2000, SOURIAU continuously invests in process engineering control to develop technological solutions that respect the environment.

Visit Souriau online.

Kycon Adds High-Current DC Power Jack
March 2011—Kycon introduces a high-current DC power jack to their KLDX series. The new KLDHCX series is rated at 5 amps and is available as 2mm diameter and 2.5mm diameter. The high current option is available with both the non-locking and locking DC power jacks.


Key specifications:

·         Available 2mm and 2.5mm diameter

·         Similar footprint to Kycon standard DC power jacks

·         Built-in DC on/off switch

·         Rated to 5 amps

Applications for the high-current DC power jack include laptop and palm computers, portable modems, radar detectors, and other portable devices.

Visit Kycon online.

Belden’s Eight-Pole M8 Actuator/Sensor Connector
January 2011—Belden introduces the world’s first eight-pole M8 actuator/sensor connector range. These connectors fulfill all requirements for shock and vibration resistance and come in two variants, molded cables and receptacles. All variants have a temperature range of -25°C to +80°C, and are IP67 rated when connected to their mating parts. These connectors provide high contact density—providing up to eight signals of transmission with an external power supply. The new eight-pole M8 actuator/sensor connectors are especially suitable for connecting optoelectronic sensors or safety switches typically found on monitoring safety doors and systems.

The single-ended molded connectors connect sensors or actuators to switch cabinets or distribution boxes and have an open cable end, which insures a high degree of flexibility in terms of wiring. The male connector (RSM 8-354/0.3 M) has a snap-in/threaded joint and the female connector (RKMV 8-354/2 M) has a self-locking threaded joint. Both molded bodies are made of thermoplastic polyurethane (TPU). The cordsets, which are available in polyvinyl chloride (PVC) or halogen-free polyurethane (PUR), have a cross-section of 0.25 mm2 and are available in 2-, 5-, or 10-meter lengths. Other materials, cross sections, and lengths are available upon request.

The receptacle connector RSMF 8/0.5 M has stranded wires, solder contacts, and a potted housing. These receptacles are ideally suited for use in switch cabinets or other machinery equipment. Conversely, the RSMEDG 8 is ideally suited for installation in sensors and is easy to install by means of a snap-in/threaded joint. An additional plug insert (RSEM 8) is available for various sensor housings that already have an M8 thread and/or snap-in joint. The housings of receptacle connectors are made of nickel-plated brass (RSMF 8/0.5 M and RSMEDG 8) or polyamide (RSEM 8).

Visit Belden/Lumberg online.

Binder-USA M8 Connectors Overmolded with Hexagonal Die-cast Thread
February 2011—Binder-USA has made a recent design improvement to its M8 overmolded connectors. The M8 sensor connectors now include a knurled and hex locking nut, which enables the connector to be tightened with a torque wrench to ensure proper mating.

The M8 overmolded connectors have three, four, or six gold-plated contacts and are capable of handling up to 60 volts, and up to four amps per contact. When properly mated, the M8 overmolded connectors are sealed to an IP67 rating, and the male and female cordsets are available in two and five meter lengths. Mating receptacles and field-attachable cable connectors are offered for a complete connecting system.

Visit Binder online.

Molex Customer Convenience Port (CCP) Modules Bring State-of-the-Art Audio and Video to the Automotive Industry
September 2010—Molex Incorporated has released its Customer Convenience Port (CCP) modules, which provide the automotive and non-automotive transportation markets with access to the high-speed audio and video connections needed for computers, video displays, CD players, DVD players, and video games. The CCP modules can be quickly and cost-effectively designed and supplied with high-level custom options, including full I/O integration, passive and active PCB routing, and mechanical enclosure design.

“Automotive manufacturers are looking for ways to differentiate their product offering from others on the market. As a result, customization has become increasingly important,” said Gary Manchester, director of marketing, Molex Incorporated. “Our expertise in meeting the design challenges of the connected vehicle has enabled us to create a flexible, technologically advanced solution tailored to meet an engineer’s specific automotive requirements.”

Other unique features include:

• Use of multiple connection types such as HSAutoLink™, USB, HDMI, IEEE 1394, Ethernet, SD memory cards, auxiliary jack inputs, and more, to meet end-system requirements.

• Power supply and media-bus architecture designed to adapt to customers’ existing application requirements, thereby eliminating or reducing the need for application redesign.

• Testing and product validation support, including electrical, mechanical, environmental, EMI, ESD, and signal integrity evaluations.

• A complete manufacturing solution, including surface-mount or through-hole PCB assembly, final assembly and testing, and PPAP (Production Parts Approval Process).

Visit Molex online.

Kycon Adds Middle-Mount Stereo Jacks
September 2010—Kycon expands its line of stereo jacks with a new mid-mount stereo jack option, the STX-35398 series. This option adds more flexibility to board-mount designs to applications that are continuously requiring smaller, lower profile, and higher functions, such as portable audio equipment, mobile phones, and smartphones.

The STX-35398 Series complies with EIA standards and is available as a 3.5mm diameter opening, three-pole with one open switch, and five pins. The series offers two styles: STX-35398A-5N-TR - Mid-Mount with through-hole and surface mount contacts with barrel, and STX-35398E-5N-TR - Mid-Mount with through-hole contacts without barrel.

Visit Kycon online.

Hirose’s Circular Connectors Enable Over-mold Strain Relief Options
April 2010— Hirose Electric Co. has expanded its HR30 Circular Connector Series with a new option that accepts a user-specified over-molded strain relief. The over-mold feature is ideal for demanding applications that require durability and environmental protection, in a cost-effective package.

Medical, marine, communications, security, and industrial markets will benefit from the simplified assembly and reduced overall costs of the over-mold strain relief. Additionally, the over mold capability prevents damage caused by tampering or unauthorized assembly. This HR30 product enhancement is available in all shell sizes and enables customers to specify multiple over-mold strain relief designs including straight, right angle, and 45-degree. The HR30 series has a lightweight design with simple push-pull operation and is available in solder or crimp termination.

“The HR30 has been one of Hirose’s more popular series for the past 10 years,” said Rick van Weezel, vice-president of sales and marketing for Hirose Electric USA. “This over-mold capability adds design flexibility to a robust and proven product.”

Insulation resistance is 1000MΩ at 100V DC, with a maximum contact resistance of up to 30 mΩ, at 1A DC. Current rating is 5A (3 positions) and 2A (6, 10, 12 positions), with a voltage rating of 100V AC (3 positions), and 30V AC (10 and 12 positions). Operating temperatures range from -25°C to 85°C.

For more information, visit Hirose online.

Fischer LandForce Military Connectors Provide Secure Connections
March 2010—Fischer Connectors introduces the new UltiMate^TM Military Connectors line, secure interconnect solutions for defense forces. The first product in this line, the Fischer LandForce^TM Series, offers compact, rugged, lightweight circular connectors for improved protection of future soldiers, vehicles, and other land-based equipments.

Key features of the new series include miniature, ultralight, and rugged design, extremely robust keying, high shock and vibration resistance, excellent shielding, and ultimate sealing level IP68/69K, even when unmated with Fischer’s new facilitated cable assembly solutions.

Fischer LandForce Series is complete with EMC 360° high performance shielding, tested according to IEC norm 60512-23-3, four extremely robust mechanical codings, allowing an easy mating even in the dark, and a wide range of configurations, including multipole contacts from 2 to 19 poles. The plug is available in two body sizes, with push-pull locking or emergency release. Additional body styles, sizes, and contact configurations will follow shortly.

Fischer LandForce^TM Series are ready to use in nuclear, biological, chemical, and radiological (NBCR) environments, achieving an IP68/69K sealing level even when unmated, tested according to IEC norm 60529. Easy cleaning on the field is also possible.

Made of special highly resistant aluminium, Fischer LandForce connectors are 50 percent lighter than typical metal connectors. With its rugged design for harsh environments, as well as vibration and corrosion resistance, these connectors are immune to the toughest elements, including fog, salt spray (5 percent, 35°C, MIL STD-202 Method101A), sand, and moisture. They are guaranteed for 10,000 mating cycles.

For more information, visit Fischer Connectors online.

ITT’s Plastic Circular Connectors Deployed in Wheeled Armored Vehicles
February 2010—ITT Interconnect Solutions’ APD Series plastic circular connectors are now specified for use in wheeled armored vehicles. ITT’s APD Series connectors were originally designed to meet the automotive DIN 72585 (now ISO 15170) specification, and are now being specified for use in wheeled, armored vehicle applications where military qualifications aren’t required.

“Military and defense applications have traditionally used rugged, metal connectors fully qualified to military specifications. However, the need to reduce government spending has opened the market for non-military-type components, as not all military vehicles require the same level of reliability,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “While the inner frame of wheeled armored vehicles incorporates weaponry and radio or drive controls that require military-specified connectors, other applications within the vehicle, such as lighting, mirrors, and cooling and heating functions, utilize more cost-effective and lighter plastic connectors.”

ITT’s APD Series circular plastic connectors are lightweight, cost-effective, easy to assembly, and offer the additional security of a secondary locking system for high pin counts. The connectors are capable of handling up to 48 volts and are available in a wide range of layouts, ranging from 1 to 51 contacts. The APD Series connectors feature high vibration resistance and are sealed to IP67/IP69K ratings. Specified to ISO 15170 standards, the connectors are offered with stamped or machined contacts, along with mechanical- and color-coding.

Typical pricing for the APD Series circular connectors ranges from $5 to $25 per mated pair. Lead time is six weeks.

For more information, visit www.ittcannon.com.

Molex Integrates Poser and Data Lines with Circular Hybrid Technology Connector
November 2009—Molex Incorporated has introduced an innovative Circular Hybrid Technology (CHT) connector that combines Cat 5e data speed and power supply for high signal integrity and excellent performance. By combining both the power and data lines in one M12 connector, the CHT reduces installation and cabling costs in process and automation control applications, as well as in HVAC control systems, telecoms infrastructure, and base stations.

Based on the robust circular M12 push/pull design, the CHT connector comprises four Cat 5e data lines and two power lines carrying 10 amps. It is overmolded to ensure complete sealing and to provide strain relief. The fully-shielded 4-pin array with a wrap-around metal tube (patent pending) allows for perfect signal integrity and performance; the two overlapping tubes channel the signal through without affecting crosstalk and EMI.

The CHT 4+2 configuration is already in production in the M12 form factor. “As the Molex shielding concept of the Circular Hybrid Technology connector is not limited to the M12 format,” said Gerd Klaiber, European product manager for automation and electrical products, “Molex is able to adapt the technology to meet specific customer needs and requirements.” Plans to further extend the Molex CHT connector lineup to include M16 and M23 formats are in development.

For more information, visit www.molex.com/product/cht.html.

Molex Expands XRC Line of Extra-Rugged Sealed Circular Connectors
November 2009—Molex Incorporated has expanded its line of sealed circular connectors. XRC™ (Extra Rugged Circular) sealed plugs and receptacles are now available in an 18-shell/14-circuit size and 24-shell/31-circuit size. The circular connectors are ideal for heavy-duty applications such as construction equipment, marine, recreational vehicles, transportation, and agricultural markets.

In addition, the 24-shell size, 31-circuit connectors have a wire seal imprinted, instead of embossed or engraved, making it easier to see and identify each circuit for faster installation and field servicing. A backshell is also available for use with the 24-shell size products. The backshells easily snap onto the XRC housing after terminal assembly for increased strain relief.

Designed to meet IP67 standards, the Molex XRC plugs and receptacles are protected against dust, water, and other contaminants to maintain the integrity of the mated pair. Plugs feature a quick-disconnect bayonet latch to provide quick and easy connections with reduced installation and service time, while ensuring accurate mating depth.

“We added to the XRC line to meet our customers’ needs and address the needs of the industrial market,” said Molex product manager Bill Mahony. “We enhanced the rugged, sealed circular line to add even more design flexibility while still offering an economical solution.”

The XRC connector features a grommet retainer with a lip for compatibility with backshell and over-molded applications. A large polarizing key indicator aids in visual alignment to facilitate easier mating. The simple crimp-and-poke technology does not require terminal alignment when installing crimped wires, while enlarged imprinting on the wire seals clearly identifies each circuit, making installation and field servicing fast and easy.

XRC plugs and receptacles are available in standard and reverse gender. These connectors can be used for in-line or panel-mount applications.

To learn more about the new additions to the XRC line, visit www.molex.com/link/xrc.html.

Amphenol C091 Hybrid Connectors Now Available
November 2009—Amphenol now offers special solutions for the power supply and control circuits of small electric appliances, such as electric motors. Based on its miniature C091 Series, many designs options are possible, such as three power contacts and six signal contacts arranged so that optimum heat dissipation and electrical strength is achieved (less than 40 volts). Special stamped and formed power contacts allow for currents up to 10 amps.

For more information, visit www.amphenol.info.

Souriau Expands its UTS Hi-Seal PCB Connector Line
October 2009—The latest addition to the SOURIAU UTS product range is a sealed plastic open-face connector for printed circuit boards. It is the only one on the market to provide IP68 and IP69K ingress protection ratings, even when it is unmated. The UTS Hi seal PCB version is intended particularly for electronics applications subjected to wide temperature variations that generate condensation, and  is well suited to submerged environments, such as instrumentation in humid environments, outdoor light fixtures, road signs, off-road vehicles, wastewater treatment stations, etc.

The UTS Hi seal PCB version is watertight, whether locked or unlocked. When it is not locked, the receptacle is watertight, achieving IP68 and IP69K ratings. This gives it two advantages. Without a cap, the electronics are still protected, and this protection is enhanced when the connector is locked, due to reinforced contacts in an elastomer.

In the locked position, the UTS Hi seal PCB version has the performance of the UTS range and also provides IP68- or IP69K-rated sealing. This means that its characteristics are maintained under immersion at a depth of 10 meters and during high-pressure cleaning at 140 bar. This seal remains watertight even when the cable is moving. The material, a high-performance plastic, withstands UV, shocks, vibration, and has excellent temperature resistance (- 40°C to 105°C). In addition, the UTS Hi seal PCB version connectors are resistant to salt spray (> 500 hours), increasing their reliability in outdoor use.

Designed to be soldered on a board, the UTS Hi seal PCB version connector has a standard washing standoff, enabling a rinse after wave soldering. Clips for retention on the board are optional. The connector is available in 18 configurations, from 2 to 19 pins; it transmits any type of signal and power up to 1,000 volts and 13 amps. It is qualified according to the UL 1977 (Underwriters Laboratories) standard for 250 mating cycles.

For more information, visit www.souriau-industrial.com.

Schaltbau DN Series Connectors for Signal Transmission
July 2009—Schaltau’s new DN metal and DN plastics connectors provide uninterrupted connections for signal transmissions, even under adverse ambient conditions.

The DN Series incorporates a spring-loaded contact technology, which originated in the military communication market segment, and now sets new standards for signal transmission in industrial applications. The water-tight connectors ensure uninterrupted connection in harsh environments. The DN Series connectors feature bayonet interlock. The spring-loaded contacts with self-cleaning faces, patented by Schaltbau, guarantee a long design life and high resistance to shock and vibration. The constant low-contact resistance provides for high-contact reliability, even with low voltages and currents within a wide temperature range.

The modular design of the DN Metal Series allows for additional shielding of the connector against electromagnetic influences.

Schaltbau DN Series connectors were designed to be a cost-effective alternative to commercially available push-pull connectors.

Features:

• High degree of protection; IP68 and water-tight even when not mated

• Designed for a wide range of temperatures, from -55°C to 85°C

• Shelf life is 10 years in Schaltbau original packing

• The spring-loaded contacts of the plugs and the rigid contacts of the receptacles are hard gold plated.

Advantages:

• High resistance to shock and vibration, and a very low contact resistance ensure high reliability even at low voltages and currents.

• Short mechanical contacts, protected against deformation and pollution

• The DN Metal Series shows excellent attenuation characteristics with regard to electromagnetic influences, RF influences, and pulse repetition frequencies.

Schaltbau’s DN connector is ideal for outdoor and indoor applications; dusty or moist environments; underwater applications; heavily vibrating machines; metal processing using coolants; and signal transmission exposed to strong electromagnetic interference.

For more information, visit www.schaltbau-gmbh.com/en/produkte/dn-steckverbinder-portal.htm. 

Souriau 38999 ELIO Connectors with Hermetic Fiber Optic Bulkhead Feed-thru
July 2009—Engineers designing electronic components that must operate reliably in harsh environments can now leverage the increased performance of fiber optic technology using PA&E’s new hermetic fiber optic bulkhead feed-thru for the Souriau ELIO 38999 fiber optic connector line. This new, lightweight interconnect solution allows engineers to take advantage of fiber optics in applications where that technology was once unworkable due to hermetic requirements. And, it delivers truly hermetic performance at a significant (up to 60 percent) weight savings when compared to stainless steel alternatives.

This new feed-thru is well suited for defense, aerospace, or any other applications in which weight, electromagnetic interference (EMI), and performance are key considerations. It features an insertion loss ≤ 0.3 dB per interface, a return loss ≤ 20 dB per interface, and can be manufactured to support multi-mode 50, 62.5/125, or 100/140 µm fiber types (PC-shaped ferrule). The hermetic feed-thru is available in either jam-nut or laser-weldable configurations. It is compatible with aluminium, titanium, and stainless steel, and is designed to mate with aluminium or composite ELIO contacts. It has an operating temperature range of -55°C to 125°C, and is available in one- or four-way configurations. The feed-thru is also compatible with the Airbus A380 Spec and the ARINC 801 Standard.

Glass is the traditional sealing material for many hermetic interconnect solutions, but in fiber optic applications, a glass-sealing process is impractical because the temperatures required to create a glass seal are high enough to destroy optical fiber. This innovative new interconnect solution uses PA&E’s Kryoflex^® polycrystalline ceramic-to-metal sealing technology. Seals are created at much lower temperatures so fiber optics remain intact, while this new feed-thru achieves a leak rate ≤ 1X10^-9 cc/sec He at one atmospheric differential pressure. Kryoflex seals provide a direct ceramic-to-metal bond by means of oxygen-pinned valence bonding. This unchanging chemical and mechanical bond is enhanced by Kryoflex's randomly organized crystalline structure, which allows this unique material to relieve stresses from within itself.

For more information, contact PA&E at 509.664.8000 or visit http://www.pacaero.com. To learn more about the Souriau ELIO connector line, visit http://www.souriau.com.

Binder Over-molded Cable Assemblies with Snap-in Connectors
May 2009—Binder-USA is pleased to announce the addition of over-molded cordsets to the Series 620 and Series 720 family of plastic snap-in connectors. The snap-in locking system allows quick connect and disconnect of the mated pair. Snap-in locking connectors are commonly used for commercial and light-duty medical applications.

The male and female cordsets are available with gold-plated contacts ranging from 3- to 12-pins per connector. When properly mated, they are IP 67-rated, protecting the connection from ingress of liquids and debris. Each cordset is constructed with a plastic shell molded onto a two-meter PUR cable. Custom cable lengths are available. Binder-USA offers mating receptacles and field-attachable connectors in both Series for a complete connecting system.

For more information, visit www.binder-usa.com or call 805.437.9925.

Precision Hermetic Technology Connectors for Lightweight Applications
April 2009—Precision Hermetic Technology now offers hermetic glass-to-metal sealed aluminum interconnects for lightweight applications. Standard COTS offerings available are Mil-C-38999, Mil-C-5015, Mil-C-26842, Mil-C-26500, and Mil-C-83723 versions that can be customized for bayonet, bulkhead, welding, box, jam-nut, and flange-type mounting configurations.

“Featuring a proprietary hermetic interface, these types of connectors are ideal for military, aerospace, and commercial aircraft designs, where weight restriction is a key issue,” said Fred Grabau, PHT’s vice president of sales and marketing.

Application-specific designs can be concurrently engineered with material, pin, or socket size and length; housing and eyelet termination options; or cable interface with gold, tin, and hot solder-dip finish.

For more information, visit www.pht.net.

Schaltbau Series M1 Plus Offer Additional Sealing of M1 Series
April 2009—M1 and M3 Series universal industrial connectors are designed for safety and reliability in harsh ambient conditions. Vibration, dust, and aggressive liquids or vapors are often the cause of failures and serious safety problems. Sealed to IP67, Schaltbau’s M1 and M3 Series circular connectors are dustproof and water-pressure-tight. They are also resistant to the effects of most acids and alkalines, as well as extreme temperature variations.

By assembling additional O-rings between the connector shell and the contact insert, as well as between the contacts and the contact insert, the M1 Series connectors are sealed to IP67 (immersion protected).

This way, the connectors are water tight even when they are not mated, and ingress of water into electric equipment through the connector is not possible.

Features:

• Complete compatibility and intermateability with all M1 Series connectors

• Connector shells and contacts are delivered with seals pre-assembled

• A red marking on the shell distinguishes the connector as sealed to IP67  (immersion-protected)

• Water-tight filler plugs for unused contact cavities are available

• Flammability rating of plastics used according to UL94-V0

• C, U.S. UL approval, UL files E242089

Applications
The M1 and M3 Series connectors are used in various applications, especially where high-reliability under harsh environmental conditions is important. Typical applications are mining, ship-building, power plant construction, mechanical and traffic engineering, environmental technology, or food processing.

The M1 Plus series connectors are particularly suitable under conditions where there is no guarantee that the connector is protected by a protective cap and electric equipment fitted with connectors is to be tested for a certain level of protection (e.g. IP67).

For more information, visit www.schaltbau-gmbh.com/CMXS/Group_73.html.

Binder Adds PCB-Mountable M12 Socket Connectors
April 2009—Binder-USA’s newest addition to its M12 socket connectors is a shielded receptacle with PCB solder contacts. The integral shielding sheet can be fastened to the circuit board before the soldering process.

The new male and female receptacles are available with 4, 5, or 8 gold-plated contacts with A-, B-, or D-coding. When properly mated, the mated pair is IP67-rated, protecting the connection from ingress of liquids and debris. Each receptacle is rear-mounted with PCB solder contacts. The M12 panel-mount receptacles are fully mating-compatible with other Binder-USA M12 connectors, including cordsets and field-attachable connectors.

The receptacles are part of Series 763 A-coded, Series 766 B-coded, and Series 825 D-coded connectors.

For more information, visit www.binderusa.com.

ODU ROB Offers Economical and Flexible Solutions
March 2009—Industrial robot systems and units must be extremely flexible today. The failure of one part in a production line in the automotive industry, for example, could create a manufacturing standstill and increase costs.

The new ODU ROB robot-compatible connector from ODU ensures high profitability and flexibility in this area. Its features include:

• Economical and easy installation, because the contacts lock in place with standard tools

• Protection class IP67

• Flammability class at least UL 94-V0

• Pilot contacts are possible

• Very good electric characteristics (operating voltage up to 800 VAC)

• Cable housing can be rotated in any direction—straight or right-angled cable outlet

• Simple assembly of the cable housing

• Cost savings with the system solution (connector and cable)

ITT Expands Circular APD Connector Family
January 2009—ITT Interconnect Solutions has expanded its range of APD connectors with 1-, 7-, and 51-way devices. The new APD Series connectors feature an easy-locking mechanism and high sealing capabilities, making them an ideal solution for off-road vehicles, boats, industrial automation, and defense applications where sealing against fluids is critical.

The robust 1-, 7-, and 51-way APD Series connectors utilize copper alloy contacts, and the connector housings are comprised of high-grade PBT. The connectors feature bayonet mating and secondary contact locking, ensuring secure connector coupling, while mechanical- and color-coding provides quick, simple assembly. The connector series is available in 1- and 2-way power configurations, as well as 7 to 51 signal contact versions.

The APD Series connectors are rated to 70 amps per contact and are sealed to IP69K approvals (IP68 sealing is also available upon request). The contacts are available in either tin or gold plating, and can be stamped-and-formed or machined for printed circuit board applications. Wire sizes range from 0.25mm² to 50mm². The 1-, 7-, and 51-way APD connectors meet all DIN 72585 requirements.

Typical pricing for the APD Series 51-way connector is approximately $6.81 for the plug version, and $8.08 for the jam nut connector.

For more information, visit www.ittcannon.com.

Hypertronics Announces Miniature Circular Connectors
February 2009—Hypertronics Corporation has launched the first of several miniature product extensions. These next-generation miniature connectors are designed to reduce the overall connector size by nearly 30 percent, while still providing maximum signal reliability. The new “mini” connector is a product extension of Hypertronics’ popular circular push-button D Series connector design. As the demand for miniaturization increases, the company will launch additional miniature products, including HyperGrip, Hypertronics’ standard medical circular connector design.

The Hypertronics mini connectors incorporate the ultra-reliable Hypertac hyperboloid contact in a smaller 0.3mm pin size, creating a significantly smaller form factor while maintaining five signal contacts rated at 1 amp each, with a dielectric withstanding voltage rating of 750 volts. The new design maintains the same reliable electromechanical performance characteristics of all Hypertac contacts: high-cycle life, low-contact resistance, low-insertion/extraction force, and resistance to shock and vibration.

The easy-to-assemble mini D series incorporates the familiar pushbutton latch for simple operation, while alignment and polarization are provided by the distinctive housing design. The plugs are available with crimp termination, which can also be soldered, accommodating up to 24 gauge wire. The receptacles will be available with 6-inch (15.24mm) standard pigtails, with optional custom lengths and board terminations available.

The mini D series product is used in medical equipment such as monitors, therapeutic devices, imaging, and invasive probes. As medical systems become smaller, the miniatures will enable designers to create smaller devices that offer more comfort and portability for patients.

For more information, visit www.hypertronics.com.

ODU Offers New Version of MEDI-SNAP Connector
January 2009—ODU has developed a new 3-position insert for the ODU MEDI-SNAP product series of cylindrical connectors with a plastic push-pull lock. This new model supplies devices with 230 volts line voltage. The demand for line voltage connectors with secure locking is growing, particularly in the medical technology segment.

The new connector's most important characteristics are:

 

• 10 amp nominal current load with two contacts loaded, 9 amps with three contacts loaded

• Socket insert in connector piece/male insert in receptacle to provide protection against accidental contact

• 230 volt dielectric strength in accordance with EN 60664; 6,750 volt DC test voltage in accordance with SAE AS 13441

• Protruding protective conductor contact

• 0.9mm contact diameter with soldered connection for maximum AWG 18 or 1 mm²

• Not to be inserted when live or under load

For more information, visit www.odu.de.

ITT Integrates Ethernet and MVB Cable Lines in Single Interconnect Package
January 2009—ITT Interconnect Solutions has developed a connector that combines Ethernet and MVB cable lines in a single interconnect package. The FRCIR connector incorporates M12 contacts into ITT’s proven CIR Series connector hardware. Four conductor wires and a braid of shielded cables are integrated into the M12 contacts, and multiple M12 contacts and cables are then regrouped within the connector via a plastic insert and connector accessories.

“The FRCIR connector provides customers with a highly cost-effective solution for shielding against interference and a variety of contaminants in harsh environments,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “Originally developed to provide system connections for data transmission in railway applications, the FRCIR connector is also ideal for other transportation applications, as well as data bus networks.”

The size 32, RoHS-compliant FRCIR connectors feature aluminum alloy shells with black epoxy urethane varnish. The M12 contacts are copper alloy, and the plastic inserts are UL94-VO-approved and meet NF F 16-101/16-102 standards. The cables are qualified at frequencies of 1MHz, 10MHz, and 100MHz, with Ethernet lines to 100 ohm, and MVB lines to 120 ohm. Operating temperature ranges from -40°C to 125°C, and the connector meets IP67 standards in a mating condition with the appropriate accessories.

For more information, visit www.ittcannon.com.

JAE Introduces 15- and 19-Pin JN2 Series Micro-Circular Connectors
February 2009—JAE has extended the available pin out arrangements for the popular JN2 micro-circular connectors to include 15- and 19-pin arrangements.

The JN2 micro-connector series is designed to provide electrical connection without using special tools. Its push-and-twist one-touch locking mechanism provides a quick and secure locking solution to simplify the installation process, while maintaining superb environmental-proof performance. JN2 connectors are rated IP67 and have waterproof and dust-proof features.

JAE’s JN2 connectors include 4-, 10-, 15-, and 19-pin arrangements with wall mount and cable plugs in either straight or right angle configurations. The connectors are offered in die-cast zinc alloy shells.

Typical applications and industries for these micro circular connectors include servo motors, machinery, outdoor lighting systems, monitoring panels, conveyor systems, and sensor systems where a rugged environmental circular connector is required.

The JN2 4- and 10-pin connectors are both UL-certified (E67741 Sec.17). The JN2 4-pin connector is also TÜV-certified (R50050369).

JN2 connector configurations start at $13.50 for a 4-pin position mated pair in 1,000 piece quantities. Lead time is eight to 10 weeks.

For more information, visit www.jae-connector.com.

Amphenol Rugged Circular Connector Provides High Current in Power Applications
November 2008—Amphenol Industrial has introduced RoHS-compliant, rugged connectors that provide up to 1500 amps in signal, control, and power applications. Amphenol’s versatile Star-Line EX connectors are typically used in harsh environments, such as wind farms, on- and off-shore oil drilling, and other manufacturing and production applications. They are certified for use in Zone 1-llc hazardous environments.

Star-Line EX electrical connectors provide electrical, design, and instrumentation engineers with a fast and safe interconnection to modular equipment. They come with solder, crimp, or pressure terminals, eliminating the need for hard wiring to terminal blocks enclosed in junction boxes, and offering significant time/cost savings during equipment installation or tear-down.

In addition to stainless steel or brass housings, the Star-Line EX series comes in lightweight aluminum housings precision-machined from high-tensile-strength bar stock and finished with a hard-anodized coating to 40 points on the Rockwell C scale.

The series features a dielectric strength of 1,800 volts and heat resistance up to 750°F (399°C). Furthermore, Amphenol offers the industry’s broadest range of interchangeable and reversible backshell arrangements and contact inserts, including power (up to 1,500 amps at 1,000 volts), signal (up to 143 contacts), and mixed power and control applications. Contacts are copper with standard silver plating with optional gold plating available.

Pricing for a RoHS-compliant Star-Line EX connector starts at $200 for quantities of 1,000. Delivery is 8 to 10 weeks ARO.

For more information, visit www.amphenol-industrial.com.

Kycon Snap & Lock Cable Mount Expands DC Power Connector Series
November 2008—Reliable cable mounting is a snap with the KPJX-CM Series; Kycon’s cable mount DC power jack socket. The KPJX-CM Series is available as a 3-pin or 4-pin socket option.

The KPJX-CM Series is the latest addition to Kycon’s Snap and Lock DC Power Connector line, which includes a panel mount or non-panel mount socket as well as a cable mount plug. The expanded line provides more available options, increasing design flexibility.

The KPJX-CM has the same unique snap and lock feature that helps to prevent accidental disconnects and will lock with the mating KPPX cable mount plug. Kycon’s unique snap and lock DC Power Connectors offer innovation in technology to improve reliability and customer satisfaction.

For more information, visit www.kycon.com.

ITT’s Pressure-Rated Miniature Circular Connectors Withstand Up To 5 PSI
December 2008—ITT Interconnect Solutions has developed a series of miniature circular connectors designed to withstand high-pressure environments.

Designated the MIKQ IP68 Series, the connectors meet IP68 standards and feature a contact system that adheres to a unique sealant material while maintaining 0.050 contact spacing.

“The MIKQ IP68 miniature circular connectors were developed in response to customer requests for harsh environment connectors that provide higher-rated sealing processes in the same physical footprint as the original MIKQ connectors,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “By employing new sealing materials and a highly effective contact design, we were able to meet our customers’ needs with a device rated up to 5 PSI.”

The MIKQ IP68 Series connectors are specified for use in tactical communication and control systems, imaging systems, and television camera equipment.

All insulator and contact areas within the MIKQ IP68 connectors are fully sealed against environmental elements. The 37-pin connectors feature a twist-pin contact system with robust, yet cost-effective, standard crimp contact wire terminations. The connector is housed in a brass metal shell and features crimped gold-plated contacts. Secure connector mating is achieved with a push-pull coupling mechanism.

For more information, visit www.ittcannon.com.

Hypertac Miniature Connectors for Extreme Environments
November 2008—Adopted in the Future Soldier project, the second generation of SnapTac connectors now offers improved functionality and performance in extreme environments by increasing the number of features, hardware coding options, termination styles, and protection measures.

The new range of SnapTac connectors allow for increased versatility when developing lightweight, compact, wearable EMI-shielded electronic systems for applications including communication, identification/recognition, and other tasks critical to military personnel. High quality data transmission is achieved through a combination of upgraded commercial Ethernet, USB, IEEE 1394 interconnect to mil spec performance.

The range also delivers the benefits synonymous with the original range of SnapTac connectors: exceptional signal integrity, IP67 sealing, and the robustness to meet the demanding specification required in military use.

The circular and rectangular connector plugs are now available in two versions, with and without over-molding, following requests for both turn-key solutions and easy integration into existing designs.

The circular 7-, 13-, and 19-way rack-and-panel receptacle is now also available in a solder cup termination style, in addition to the original dip solder. An optional cap, to protect the connector from dust, sand, or mud when not in use, is also available. The rectangular 12- and 21-way connectors are now available with rear panel mounting to allow easy assembly, cabling, and maintenance.

Several additional hardware coding options are also offered to avoid mismatching in equipment with several connectors, ensuring the mating and unmating process in field operations is both simple and quick.

For more information, visit www.hypertac.com.

ITT’s Miniature Circular Connectors Save Space and Weight in Industrial, Mil/Aero Applications
November 2008—ITT Interconnect Solutions has developed a family of miniature circular connectors with similar electrical and mechanical characteristics to larger, heavier MIL-DTL-38999 connectors. Designated the Trinity MKJ Series, the connectors are up to 71 percent lighter and 52 percent smaller than comparable devices, and feature size 23 pin and socket contacts that have the equivalent electrical performance of size 22 contacts, reducing contact spacing to 0.193mm.

Combining design, functionality, and flexibility to suit a broad range of applications, including industrial, military, and aerospace, the MKJ Series connectors are available in four versions. The MKJ0 connector is ideal for everyday operation where size and weight are at a premium; the MKJ1 is optimized for harsh shock and vibration environments; the MKJ3 can be fully mated in a quarter turn; and the MKJ4 has a quick push/pull mating and unmating mechanism for fast breakaway connections.

All connectors in the Trinity MKJ connector family can be mated up to 2,000 times. Coupling mechanisms can be selected from a choice of threaded, breakaway, and bayonet styles. A Pogo Pin technology utilizing ITT’s unique spring probe pin/touch pad contact system is also available.

The MKJ Series connectors are offered with liquid crystal polymer (LCP) inserts that can hold from 3 to 85 size 23 rear-release beryllium copper crimp contacts accommodating #22 to #28 gauge wire. A rear fluorosilicone wire seal grommet provides a strong environmental seal, and excellent interface sealing is achieved with a pin fluorosilicone interfacial seal. All MKJ Series connector shells and jam nuts are available in aluminium alloy per ASTM B211/ASTM B221, or corrosion-resistant steel per AMS-QQ-S763. The connectors have a rear accessory thread or integral band platform for direct attachment of the cable shield and overmold.

The MKJ Series receptacles are available with a variety of mounting options for both crimp and PC board contacts.

For more information, visit www.ittcannon.com. 

ITT’s High-Density MIL-DTL 38999 Connector
October 2008—ITT Interconnect Solutions has developed a high-density connector with more than double the number of contacts found in standard MILDTL 38999 connectors. Known as the KJA 300 Series, the connector accommodates 300 size 22D contacts in a single package, while meeting all MIL-DTL 38999 specifications.

“The KJA 300 Series connector features the highest density layout available in our extensive circular product line. While typical MIL-DTL 38999 connectors employ 128 contacts, ours houses 300,” said James Yoshitake, product manager for ITT Interconnect Solutions. “This connector provides customers with a space-saving solution, while enhancing functionality and reducing size and weight in demanding applications.”

Typical applications include military communications systems and combat vehicles, ground support networks, avionics, and test equipment.

The KJA 300 Series connector features EMI shielding, gold-plated contacts, rear release crimp contacts, and wire-sealing grommets. Wall mount receptacle and plug shell styles are also available.

Typical pricing for the KJA 300 Series connectors is approximately $470 for a mated pair. Lead time is from 12 to 14 weeks.

For more information, visit www.ittcannon.com.

Souriau 8STM Miniature Connectors for Harsh Environment
September 2008—In Souriau’s size two version, 8STM connectors are the smallest circular connectors for applications in military environments. They can house up to five contacts in a diameter of 10mm, with a unit weight of 10 grams. They are designed for onboard applications in missiles, planes, armored vehicles, infantry robots, and drones, etc.

The new range of Souriau 8STM miniature connectors are compact and light. Miniaturization is made possible by optimizing the contact holding systems. The contact clips on 8STM connectors are made of plastic, instead of metal. This avoids electrical breakdowns between contacts via the clips, and enables the contacts to be set closer together. The 8STM range has been developed for use in industrial, aeronautical, or military applications.

The high levels of resistance to harsh environments shown by these connectors make the 8STM range an ideal solution for critical applications. They have been validated from minus 65 to 175°C, and over 500 hours in salt spray, in the version with cadmium protection. They stand up to impacts at 300g for 3s and their seal levels comply with IP67.

8STM connectors are available in sizes 2, 4 and 6, for removable contacts of up to size 26, and have four base types: square with a flange; oval; nut type; or without flange (extension leads). The integrated fittings enable fast, easy wiring, and help provide significant weight reductions for the interconnection system. They are designed to stand up to 500 connection/disconnection cycles, and have a quick-release bayonet-type fastening system.

For more information, visit www.souriau.com.

Binder M8 Connectors with Biatec Quick Termination
September 2008—Binder-USA has introduced its M8 field-attachable connectors with Biatec quick termination technology. The Series 768 connectors with Biatec termination provide easy assembly in the field, with only basic tools required. Biatec technology is a unique design that allows wires to be attached without the use of screws or soldering. The new design is ideally suited for automation and network applications.

The compact field-attachable connectors are IP67-rated for protection from water and debris. Both male and female connectors are available in 3- and 4-pin versions. Each version is fully mateable with other M8 connectors from Binder-USA, with screw-locking, including panel-mount receptacles, field-attachable, and cordsets. Connectors are attachable with cable diameters between 3 to 5mm, and wire cross-sections from 0.14 to 0.34mm².

For more information, visit www.binder-usa.com.

Samtec Introduces Size 10 IP68 Sealed Circular Systems
September 2008—Samtec has expanded its IP68 rated AccliMate Sealed Circular Cable Plug and Receptacle systems with the addition of size 10 shell versions of its power, high-density Tiger Eye, and mini USB sealed circulars.

The size 10 systems are available with four power pins (SCR1/SCP1 Series), 10 high-density Tiger Eye contacts ( SCR2/SCP2 Series), 14 Tiger Eye contacts (SCR3/SCP3 Series), and a single mini USB (SCPU/SCRU Series). The Power High Density and USB systems are also available with size 17 shells.

AccliMate Cable Plugs and Receptacles are RoHS-compliant and feature an O-ring seal for water submersion, spray, and condensation meeting IP68 specifications for dust and waterproof sealing in industrial and other harsh or rugged environments.

The new size 10 systems join Samtec’s full line of AccliMate Sealed Circular Cable Systems which also includes size 17 and size 10 Ethernet and USB systems.

For more information, visit www.samtec.com.

Bel Stewart’s ARJ45 Supports 10GBase-T Ethernet Transmissions
March 2011—Bel Stewart Connector, a division of Bel Fuse Inc., has enhanced the performance capabilities of its ARJ45® Series of high-speed Category 7a modular jacks via the inclusion of integrated magnetics to support 10GBase-T performance parameters as defined by IEEE 802.3an-2006.

An industry leader in RJ45-interfaced 10GBase-T MagJack® connectors, Bel Stewart has extended its existing magnetic technology into the Category 7a performing ARJ45 jack, their newest twisted-pair connector interface. The ARJ45 jack provides a viable connector solution for to-be-defined, next-generation IEEE twisted-pair Ethernet standards, as the high-frequency requirement of these future standards will likely exceed the limitations of existing RJ45 connectors.

The mechanical interface of the ARJ45 connector series meets the IEC 61076-3-110 standard, and the overall construction facilitates integration with the magnetics required for twisted-pair Ethernet data transmission. The connector’s interface also provides the familiarity of an RJ45-style device in its use and port density, along with the performance benefits of a Category 7a connector system.

“Bel Stewart has supported passive versions of its ARJ45 connector since 2006, and we wanted to expand our product offering in this series,” said Derek Imschweiler, product manager of Interconnect Products at Bel Stewart. “Since IEEE standards for 40GBase-T or 100GBase-T do not currently exist, we felt it was appropriate to take the highest performing IEC twisted-pair connector, Category 7a, and integrate it with magnetics to support the fastest twisted pair Ethernet standard available, 10GBase-T. This positions us with a clear product development path for our ARJ45 connector series toward higher speed standards as they are established.”

Bel Stewart’s standard ARJ45 connector product offering includes passive 90-degree PCB-mounted jacks, in addition to plugs and cable assemblies, offering integrated strain relief boots and anti-snag features for plug tab protection. ARJ45 connectors have gold-plated (50-microinch) contacts to ensure high-cycle life and are manufactured of UL94-VO plastics. Additional specifications include an operating temperature range of -40ºC to +85ºC, and durability of 750 matching cycles. Their voltage range is 150 VAC, and current rating is 1.5 amps at 25ºC.

Visit Bel Stewart online.

Yamaichi’s EMI Protection for the Y-ConRJ45 Series
February 2011—Yamaichi Electronics has added EMI protection, Y-ConCover-10-E and Y-ConCover-40-E, for its Y-ConRJ45 connector series, which is used in a variety of industrial applications.

In industrial applications such as engine connectors, there is vibration that can lead to temporary breaks in the EMC connection. Most systems offer EMI protection only through the cable shield and the connected plug. This means that a permanent, reliable EMC connection with the jack is not ensured.

Yamaichi has therefore developed special contact springs for the plug area of the Y-ConCover-10-E and Y-ConCover-40-E that ensure a reliable connection between the plug and the jack. The contact spring offers reliable EMI protection and ensures that applications remain protected without interruption, even for vibrations and shock of up to 50 g.

The Y-ConCover-40-E, consisting of a metal housing developed for the harshest industrial requirements, represented a particular challenge. For full EMI protection to be provided for the metal housing, Yamaichi used a special washer that is integrated into the housing. This also protects the entire interior area of the plug connector.

The two field-assembly versions Y-ConCover-10-E and Y-ConCover-40-E are delivered with the new EMC spring already pre-assembled. In the Y-ConCover-40-E, the additional washer is then assembled during assembly of the cable.

The operation fields of both Y-ConCover units covers a temperature range from -40°C to 120°C, and guarantees continual EMI protection, even with vibration.

The Y-ConCover-10-E and Y-ConCover-40-E are protected according to IP67, IP68, and IP69K. The complete RJ45 EMI product portfolio also includes protection category IP20.

Visit Yamaichi online.

HARTING’s Ha-VIS preLink Connects Industry to IT
April 2010—The HARTING Technology Group’s new Ha-VIS preLinkâ is used in data networking and enables universal cabling to connect automation and IT. The connection is inserted between the cable termination and the mating face. This means the same cabling can be fitted with both the M12 connector for industry and automation and the RJ45 for IT. HARTING’s quick and easy technology enables cost-effective installation of universal networks and is also geared to future use in high-speed networks.

Data transmission rates of up to 10 gigabit can be achieved with the new har-speed M12 and RJ Industrialâ10G. In the har-speed M12 family, HARTING has expanded the M12 to eight contacts and equipped it for 10 gigabit transmission. The RJ Industrialâ10G is a high-performance connector that can be assembled on site and is extremely quick and easy to install.

Visit Harting online.

HARTING’s FTS 3100s-A for Fast-Track Switching
April 2010—The Ha-VIS FTS 3100s-A is the first switch in the Harting product series to offer the innovative Fast Track Switching technology. It is the solution that satisfies the majority of performance and determinism requirements in Ethernet networks in the automation. The switch detects real-time automation frames and uses the cut-through method to accelerate their transmission. These automation frames are always forwarded before other types, meaning they always have the right-of-way over non-real-time frames. The FTS 3100s-A with 10 Fast Ethernet ports is an unmanaged switch that can be configured with the FTS Manager via a USB interface. It combines the simple handling of a plug-and-play device with individual setting options tuned to the particularly automation application. Port-related settings, such as data rate, duplex mode, port mirroring, etc., are easy to set up.

The FTS Manager allows users to select the automation protocols that are to be detected and put on the fast track. PROFINET, Ethernet/IP, and ModbusTCP protocols are currently available, and they can be preconfigured and activated with just a click. There are also versatile options that allow other profiles to be detected and transported in FTS mode. This enables users to profit from FTS, even for their specific protocols. The switch can simply be optimized to almost any application, although in most cases the factory setting can handle the requirements. Users also have a safe and reliable tool for saving and loading the settings when the optional pluggable memory card is added.

For more information, visit HARTING online.

JAE Offers SF8 Series SIM Card Connector with 30% Reduction in Size
December 2009—A new SF8 Series tray-type SIM card connector from Japan Aviation Electronics (JAE) has the lowest height in the industry and is designed for use in mobile phones, smart phones, PC peripherals, and similar applications.

The new SF8 tray-type connector for plug-in SIM cards is compatible with SIM (Subscriber Identity Module) and UIM (User Identity Module) cards, and also conforms to the GSM11.11 standard. The connector provides superior card insertion operability and has a low profile structure, with dimensions of just 1.55mm height, 16.65mm width, and 19.30mm depth (26.2mm when the tray is inserted). Four grounding hold-down points ensure EMI/ESD control and provide added strength to help prevent intermittence that could be caused by accidental dropping. A retention lock on the tray provides a tactile feedback “click” when mated, allows easy tray positioning during card insertion/removal, and keeps the tray attached to the main connector body. The connector main body is provided in embossed tape (compatible with automated mounting and second reflow) and the card tray is provided in trays. The tray is attached to the connector main body after the body is mounted to the board. To accommodate different mounting needs, SF8 Series connectors are available in both standard A-type and reverse B-type configurations. Additional specifications for the six-position SF8 connectors include a current rating of 10µ amps to 1 amp, 1,000Mohm insulation resistance (min), 100mohm contact resistance (max.) dielectric withstanding voltage of 500vrms AC per minute, and a durability of 5,000 mating cycles.

For more information, visit www.jae-connector.com.

Suyin RJ-45 Jack with Two LEDs and Filter Suitable for Power-over-Ethernet
July 2009—The SUYIN series 101110F91L2M416ZA is one of few available RJ45 jacks on the market with a filter that provides a Power-over-Ethernet (PoE) connection (two entry and four outgoing pins), thus saving a separate power cable, as well as an extra DC jack on the PCB. There are two status LEDs (green/orange and yellow) and integrated filter components. The PoE-suitable 8-pole modular jack, 29mm x 19.9mm x 24.3mm (L x W x H), is available in a right-angled version for through-hole, and is targeting applications in 10/100-Base-T and Gigabit-Ethernet networks, as well as in reliable and space-saving man-machine-interface solutions in the industrial sector.

For more information, visit www.suyin-europe.com.

Samtec Introduces Mini USB IP68-Rated Sealed Circular System
May 2009—Samtec recently expanded its line of IP68-rated AccliMate™ Sealed Circular Cable Plugs and Receptacles with the addition of a Mini USB B-Type Sealed Circular System. This system, along with the entire AccliMate family, meets IP68 specifications for dust and waterproof sealing, and is ideal for industrial, rugged, and other harsh environments.

Both the cable plugs (SCPU Series) and receptacles (SCRUS Series) feature a sealed mini USB B-type connector in a size 10 shell, and may be double or single ended.

Double-ended cable plugs are available with unsealed or sealed (size 17) USB A-type connectors or unsealed or sealed (size 10) mini USB B-type connectors on the second end. Double-ended receptacles are available with unsealed USB A-type or mini USB B-type connectors on the second end.

Mini USB AccliMate Cable Plugs and Receptacles are available in a choice of cable lengths, with optional dust caps, and are RoHS compliant. Samtec’s full line of IP68-Rated Acclimate sealed Circular Cable Plugs and Receptacles include Ethernet, standard, and mini USB, power, high-density, and rugged Tiger Eye contact systems.

For more information, visit www.samtec.com.

Deutsch Launches Composite RJ45 Circular Interconnect for Harsh Environments.
May 2009—The latest addition to the range of harsh environment connectors from Deutsch is a composite version of their DTS-RJ45 connector for Ethernet applications.

The connectors ruggedize standard and screened CAT5/5E/6 plugs, making them suitable for applications such as military vehicles, naval/shipboard, railway, radars, and field data systems. The composite version offers superior corrosion resistance over its aluminium counterpart, with over 2,000 hours salt spray and provides a weight savings of over 30 percent. The composite connector housings are extremely durable with a rating of 1,500 mating cycles, and are intermateable with the metallic version and dimensionally within the requirements of MIL-STD-38999 Series III. The standard connectors are available in nickel and cadmium olive drab plating finishes. As with the metallic versions, high-performance shielding and grounding is achieved through the integrated shell to RJ45 metallic ground plane.

The DTS-RJ45 is available with the insert component factory fitted and sealed in one of four “clocking” positions, providing additional connector keying options over those of the shell housing. Receptacle connectors are available in either jam-nut or square-flange styles, with an RJ45-RJ45 feed-through or PCB-mount option. Deutsch offers the plugs fitted with ( or without) a factory tested, high quality RJ45 CAT 5e patch cord, to allow the customer to simply plug-in their own. The connector sealing, screening, and cable support is complemented by Deutsch's purpose designed IP67 backshell, which is also available in plated composite, and will suit a range of cable diameters. The DTS RJ45 connectors have been selected for standardization by VG in Germany, as a result of independent performance testing.

The DTS-RJ45 connector is part of the Deutsch DTS family, based on the proven MIL-DTL-38999 Series III, which also includes the high-current DTS-HC and the DTS-Quadrax.

The high-current connectors house a combination of signal (#20) and power contacts (#4), including 60 amp, 150 amp, and 300 amp options. The Quadrax Ethernet/AFDX connectors house up to 8 contacts, each transmitting up to 100Mbit/s and feature a similar ground plane design to the DTS-RJ45, providing these connectors with the optimum technical performance in their class. The DTS family has all the features you would expect from 38999 connectors, including a triple-start mating thread with anti-vibration coupling mechanism, shell-to-shell grounding fingers, rear accessory features, and mating seals.

For more information, visit www.deutsch.net.

Tyco Electronics Adds Cable Assemblies to Industrial Ethernet Family
January 2009—New Industrial Ethernet cable assemblies from Tyco Electronics simplify networking on the factory floor. The tested, ready-to-go assemblies, available in either shielded or unshielded versions, use tough industrial-grade PVC-jacketed cable for rugged performance. For robust performance in a potentially noisy industrial environment, the shielded cables use a combination foil/braid shield and terminate in shielded modular plug connectors.

The cable assemblies are offered with either IP20 or IP67 sealing. The IP67 versions feature a quick-connect bayonet coupling that meets IEC 61076-3-106 Variant 1 specifications. The coupling mechanism offers positive locking for reliable connections in harsh environments. The housings are polarized to prevent mis-mating with IP67 modular jacks. The new cable assemblies join the expanding lineup of IP67-rated, ODVA-compliant performance connectors suited for EtherNet/IP, DeviceNet, and ControlNet applications.

The Category 5e cable assemblies are available in standard lengths, from 2 to 20 meters. Rated for 250 volts, they meet UL AWM20276 and UL VW-1.

For more information, visit www.tycoelectronics.com.

Suyin RJ45 Plug-in SMT RJ45 Board-to-Board Connector
February 2009—Suyin introduces a new 8-pole, surface-mount RJ45 plug with a robust design. The component 085452MBxx is designed to support a quick and reliable board-to-board connection, making it well suited to applications like 10/100-Base-T and Gigabit Ethernet networks for the industrial sector. The RJ45 plug is 16.0mm x 8.6mm x 13.5mm (L x W x H, overall) and is compatible to all standard RJ45 jacks.

For secure and accurate placement on the PCB, the connector features two integrated plastic location pegs in different diameters (2.2mm and 1.7mm). The plugs are supplied in reels, and are suitable for use in pick-and-place machines.

For more information, visit www.suyin.com.

Tyco Electronics Announces Field-Installable IP67 Industrial Ethernet Connectors
February 2009—A new IP67-rated ODVA-compliant connector from Tyco Electronics uses a field-installable “common core” connector. With the common core, a single modular connector design can be used across a range of connector configurations to achieve IP20 to IP65/67 sealing. The common core plugs use insulation displacement contact to allow tool-less fast and reliable field termination of either solid or stranded conductors.

The connectors meet the requirements of EIA/TIA-568B and IEC 60603-7-1 for Category 5e performance. The plugs are available in four positions for operation up to 100 Mb/s, and eight positions for speeds to 1,000 Mb/s.

A UL-94V0-rated quick-turn bayonet coupling and positive locking ring, which meet the requirement of IEC 61076-3-106 Variant 1, help provide reliable connections under the harshest conditions. The silicon sealing gaskets are UV resistant. The connectors have an operating temperature range from -40°C to 85°C and end caps are available to protect unmated connectors.

The new IP67 common-core connectors join the expanding lineup of ODVA-compliant connectors suited for EtherNet/IP, DeviceNet, and ControlNet applications, including industrial machinery, diagnostic equipment, and communications equipment.

For more information on Tyco Electronics’ IP67 common core connector, contact Tyco Electronics’ Product Information Center at 800.522.6752, or visit www.tycoelectronics.com/help.

Bulgin Provides EMI Shielding for IP68 Ethernet Connectors
February 2009—The latest addition to Bulgin’s waterproof Ethernet Buccaneer connector system is a new EMI-shielded backshell.

While Ethernet Buccaneer is a fully shielded system, the plastic panel connector, PX0833, does not have a natural bond or earth path to a metal chassis. The PX0833/E provides one solution with a short earth lead, but there are occasions where complete shielding is required. The new PX0888 metal backshell fits around the connector to provide a complete 360 degree bond to the panel, therefore closing any potential EMI/RFI windows.

Assembly is very straightforward; the screening can fixes to the rear of the panel using the existing connector panel nut, and a cover provides continuity between the connector screen and the can.

This simple accessory maintains screening directly to the panel so it will eliminate any potential EMC issues when using a plastic connector in electrically noisy environments.

Along with the recent introduction of two panel mounting connectors with PCB and IDC terminations, this new shielding backshell further expands the uses of this IP68-rated Ethernet connector range.

For more information, visit www.Bulgin.co.uk.

FCI’s Mini-SAS and Mini-SATA External Cable Assemblies Support Increased Signal Speeds
February 2009—FCI has developed external Mini-Multilane SAS/SATA I/O cable assemblies to address the storage industry’s demand for more compact, high-speed serial I/O interfaces that also support evolving signal speed requirements. These assemblies offer increased port density along a card edge, and a shorter external-plug profile that reduces cable bend clearance requirements in comparison to Multilane SAS/SATA cable links per SFF-8470.

FCI’s 26-position, mini-multilane external cable assemblies enable Mini-SAS or Mini-SATA 4x external cable links. These cable assemblies provide high-speed serial interfaces that are capable of meeting today’s requirements for 1.5Gb/s per channel and up to 6.0Gb/s per channel, as well as future bandwidth demands.

FCI’s cable assemblies meet Serial Attached SCSI (SAS) or Serial ATA (SATA) requirements for mini-multilane external cables, thus assuring plug compatibility with standardized port interfaces. Specifically, FCI’s mini-multilane solutions satisfy the applicable requirements of the INCITS T10 SAS 1.1 or the SATA-IO Serial ATA specifications, and conform to the mechanical requirements described in the associated SFF-8086 and SFF-8088 documents. The availability of both mini-SAS and mini-SATA keying slot configurations give the user the option to choose the appropriate link for their respective applications.

“FCI continues to meet the market’s need for cost-effective, high-speed, and high-density cable assemblies that offer standard interfaces for application-specific solutions,” said Jim David, global high-speed I/O market manager, FCI.

The cable assemblies utilize a highly engineered paddle card, which is designed to address stringent mechanical interface and signal integrity requirements. In addition, highly controlled and stable cable assembly manufacturing processes minimize variations that impact performance.

Robust final test and quality systems assure conformance to the high-speed electrical performance requirements in industry specifications.

For more information, visit www.fci.com/hsio, or go directly to the mini multi-lane SAS/SATA landing page at www.fci.com/minisas.

Tyco Electronics Introduces Paralight QSFP 40 Gb/s Active Optical Cable Assemblies
February 2009—Tyco Electronics introductes its new 40 Gb/s Quad Data Rate (QDR) speed PARALIGHT cable assemblies in a Quad Small Form-factor Pluggable (QSFP) connector format. This new cable assembly can run up to 100 meters, although longer lengths may be possible and are being evaluated.

“As QDR speeds become a larger segment of the market, active optical PARALIGHT cable assemblies become increasingly economically viable for both intra- and inter-cabinet links,” said Dennis Hess, business development director. “In addition, the much smaller and lighter optical cable becomes more of a necessity in terms of lower weight and size to accommodate increases in air flow needs, and effective routing of significant numbers of cables in clustered systems.”

Tyco Electronics has already demonstrated market viability with volume deployment of Double Data Rate (DDR) 20Gb/s speed QSFP and CX4 optical assemblies. Tyco Electronics was the first to have DDR assemblies approved by the InfiniBand Trade Association (IBTA) to run at 100 meters.

“Tyco Electronics is committed to maintaining a position of industry leadership with the introduction of the 40 Gb/s QSFP PARALIGHT optical cable assemblies,” adds Hess. “We believe we are the first to introduce assemblies that are both cost effective and available in volume.”

For more information, visit www.tycoelectronics.com/fiberoptics.

Yamaichi IP67/68/69K Bluetooth USB Dongle
September 2008—The Y-ConBluetooth-Dongle-1 is an IP67/68/69K device for wireless data transmission, according to the Bluetooth SIG 2.0 standard.

Y-ConBluetooth-Dongle-1 is a Class 2 device working on 2.4 GHz, with a maximum data rate of 3 Mbit/s. The built-in antenna allows a range of ca. 10 m. The operating temperature range is -10°C to 80°C, and the USB interface connector has a durability of ca. 1,500 mating cycles.

When mated together with Y-ConFlange-10, the IP67/68/69K Bluetooth device offers the perfect solution for short- range cable-free networks in industrial applications.

Like all Yamaichi products, it is also RoHS-compliant.

For more information, visit www.yamaichi.eu

Tyco Electronics Expands Rugged Industrial Ethernet Connectors
September 2008—Tyco Electronics Corporation has added a PCB-mounting receptacle to its rugged sealed line of Industrial Ethernet RJ-45 connectors. The new connector uses a through-hole mounting, with two plastic legs providing additional mechanical retention before and after soldering. The connectors are threaded for panel mounting with a supplied coupling nut.

The new PCB-mounting version joins the expanding lineup of IP67-rated, ODVA-compliant performance connectors suited for EtherNet/IP, DeviceNet, and ControlNet applications. The modular plug and jack connectors offer IP-67 sealing, and a quick-connect bayonet coupling that meet IEC 61076-3-106 Variant 1 specifications. The coupling mechanism offers positive locking for reliable connections in harsh environments. The housings are polarized to prevent mis-mating.

For more information, contact Tyco Electronics’ technical support center at 800.522.6752

Bulgin Expands Family of Ethernet Buccaneer Connectors
October 2008—Bulgin’s IP68 Waterproof Ethernet Buccaneer family has been extended with four new panel-mount versions. Using the industry standard shielded RJ45 interface, these connectors are now available with PCB and IDC termination.

The PX0839/PC has straight PC pins designed for vertically mounting the PCB flush up against the rear of the connector.

The PX0839/90 has 90 degree pins, enclosed in a screening can, to mount to the PCB horizontally.

The PX0839/IDC has IDC terminations. Designed for “field termination,” insulation displacement termination provides a quick, reliable, proven technology for data terminations using a simple assembly tool.

These three connectors are single-hole fixing, rear-of-panel mounting. This allows the connectors to be soldered to the PCB, and if necessary, tested as a complete assembly before fitting to the panel. This will suit higher volume applications where speed of construction without additional cabling is essential.

The fourth connector, PX0870, is a square,s flange-mounted Ethernet connector offering secure four-hole screw fixing, with standard RJ45 connections to the front and rear of the panel.

These new versions mate with all Bulgin’s existing Ethernet Buccaneer cable connectors (PX0834, PX0836, PX0837, and PX0838) maintaining the Cat5e system performance and IP68 sealing integrity throughout.

For more information, visit www.Bulgin.co.uk.

Tyco Electronics Launches SlimSeal SSL Connector for Lighting Applications
April 2010—Tyco Electronics’ intoduces the new SlimSeal Solid State Lighting (SSL) connector for indoor and outdoor lighting applications was developed to meet customers’ needs for a sealed, low-profile, single-row LED connector for use in a variety of rugged conditions.

The SlimSeal SSL connector maintains an IP67 seal rating, making it suitable for indoor and outdoor residential, commercial, and architectural applications that are exposed to wet environments, such as billboards, live event shows, street and tunnel lighting. Additionally, the connector can be used in traditional lighting fixtures and commercial refrigeration.

Key features include UV-resistant wire-to-wire and wire-to-board configurations, SMT and through-hole headers, positive integral latching, and pre-assembled seals. The polarized, RoHS-compliant connector is available in two, three, and four positions and accepts 18 through 24 AWG stranded wire. Housings are manufactured with UL-94 V0-rated high temperature-resistant thermoplastic.

Electrical performance characteristics include an operating current of 5 amps, a maximum operating voltage of 250 VAC/250 VDC, and a 1500 VAC dielectric withstanding voltage rating.

For more information, visit Tyco Electronics online.

Samtec’s BullsEye Test Point System
January 2010—Nominated as a DesignVision finalist at the upcoming DesignCon 2010 show, Samtec’s BullsEye™ test point system is a high-density, high-performance, low-cost solution that eliminates the need for expensive RF connectors on production boards. At .120-inch spacing, this ganged solution is denser than GPPOs, conserving board real estate and allowing shorter breakout traces. By eliminating one electrical transition, BullsEye improves performance and lowers costs. Return loss is better than -30dB to 15GHz through the breakout region. These board-mount connectors are 10 percent of the cost of a SMA-type RF connector, and are available in a variety of configurations, including a single position using the same footprint as a traditional SMA.

The Samtec BullsEye test point system, along with other Samtec products, will be demonstrated February 2-3 in booth #315 at the DesignCon conference and exhibition in Santa Clara, Calif.

For more information, visit www.samtec.com.

Tyco Electronics Adds Wire-to-Board Capability to LED Connector Line
January 2010—Tyco Electronics has introduced new wire-to-board plug connectors and board-to-board connectors to its family of hermaphroditic blade and receptacle connectors. The connectors are designed to make connecting aluminum-clad printed circuit boards, commonly used for LED lighting applications that include lighting controls and LED light modules, faster and easier.

The new plug connectors use tin-plated brass crimp-snap contacts for 18 to 22 AWG (0.3 to 0.9mm2) stranded wire and a 94-V0-rated thermoplastic housing. The plug connector mates with board-mount connectors and features positive latching for a secure connection.

“As LED lighting continues to expand dramatically, manufacturers are looking at solutions to lower the costs of assembling and maintaining lighting systems,” said Alexander Hunt III, product manager. “With the new series of hermaphroditic blade and receptacle connectors adding wire-to-board capabilities, customers now have a complete end-to-end solution for fast, flexible connecting of lighting modules.”

The low-profile surface-mount board connector uses a hermaphroditic blade and receptacle design to allow LED printed circuit board strips to join, a more flexible solution than traditional post-and-receptacle headers. Connections can be made by sliding the two boards together horizontally or vertically. The unique capability to slide the two boards together vertically makes replacing a board in mid-strip easier by lifting up the strip to be replaced, and lowering in the new one.

The same board-mount connector is used for both board-to-board and wire-to-board connectivity. The hermaphroditic design results in only one board-mount part needing to be inventoried and simplifies design by using the same footprint on both ends of the strip. Contacts are supplied in reeled form for processing by high-speed terminating equipment.

Connectors are available in 2, 4, or 6 positions. They are rated to 6 amps and 125 VAC/VDC, with an operating temperature range from -40°C to 105°C. They are UL/cUL recognized in File No. E28476.

For more information, visit www.tycoelectronics.com/help.

Mill-Max Expands Line of SMT Spring-Loaded Connector Products
December 2009—Mill-Max has developed several new SMT spring-loaded connectors (SLCs). All are offered as discrete contacts and many are available in tape-and-reel packaging.

The new Mill-Max part family 0910-0 and 0910-1 through -4 are discrete SLCs specifically designed for production tape-and-reel assembly.

Part 0967 is a horizontal-mount SMT SLC designed for low-profile board-to-board interconnections.

New Mill-Max part family 0990-0 and 0990-1 through -4 and 0997-0 through -9 are discrete SLCs featuring a large base utilized for either increased PCB stability or assembly in non-PCB applications, such as a face plate.

These part families offer a range of application heights from .137” to .430” (3.48mm to 10.92mm.).

For more information, visit www.mill-max.com.

Advanced Interconnections Improves Peel-A-Way Terminal Carriers
November 2009—Peel-A-Way^® Removable Terminal Carriers are a new solution for device socketing and board-to-board interconnect applications that require low profile and customizable PCB configurations. Compared to traditional molded insulators, the ultra-thin, .005” (0.13mm) polyimide film carrier, employing near-flush solder-tail terminals (Type -210), reduces component height above the PC board by as much as 80 percent, down to .015” (0.38mm). For board-to-board applications, standard spacing options range from .045” (1.14mm) to .250” (6.35mm), with custom options available.

In-house carrier stamping and precision drilling enable fast turnaround on customized configurations, including prototypes. Unique designs include zig-zag, off-pitch, special radius, circular, and patterns with multiple terminal/pin styles or cutouts. Thousands of screw-machined socket and adapter terminal choices include tin/lead or lead-free plating, as well as optional solder preforms for mixed SMT/through-hole soldering environments. Peel-a-way removable terminal carriers allow virtually any pattern of sockets and/or pins to be combined on a single sheet for one-time PCB loading, a great advancement over the costly and time-consuming operation of discrete terminal placement (manual or automated stitching). The RoHS-compliant insulator is made from high-temperature polyimide film and can be left in place after soldering for added stability, or easily removed for full solder joint visibility, inspection, and test.

Specific applications include socketing of relays, power devices (i.e. converters, transformers), temperature and process (i.e. flux) sensitive sensors, displays, and other devices. This product is also well suited in automotive, aerospace, computer and peripherals, industrial, instrumentation and test, medical, military, telecom, and other applications. Standard configurations, such as DIP, SIP, and PGA patterns, are available with a three-day lead time.

For more information, visit www.advanced.com/peel.

ITT’s Field-Attach Feed-thru System Eliminates Downhole Cable Splicing
October 2009—ITT Interconnect Solutions has developed a new field-attachable packer feed-thru system. ITT ICS’ BIW designed the packer feed-thru system with a field-attachable feed-thru connector, a mating attachable cable connector, a cross-over adapter, and accompanying hardware to create a faster method of passing power cables through packers.

“Our new innovative packer feed-thru system allows the connector to be installed on the top side of a packer using a cross-over adapter, eliminating the need to splice downhole cables,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “This, in turn, eliminates any potential stress on the cable, as the packer feed-thru system includes a completely variable threaded adjustment system.”

The variable threaded system allows vertical adjustment of up to three inches (76mm). It’s also possible to install the termination contacts on the cable conductors before the cable is passed through the packer, potentially reducing the amount of work an installer is required to carry out in a vertical position over an open well.

The field-attachable packer feed-thru system has a maximum diameter of 2.6 inches (66.04mm). The length above the packer with a round cable ranges from 26.4 to 29.5 inches (672mm to 748mm), while length with a flat cable ranges from 30.4 to 33.4 inches (772mm to 848mm). Voltage rating is to 5,000VAC, with current to 140 amps and pressure to 5,000psig. Maximum conductor temperature is 175°C (350°F).

For more information, visit www.ittcannon.com.

PRECI-DIP Introduces a Line of Unique AS39029 Contacts
July 2009—PRECI-DIP launched its new of line of innovative hoodless contacts AS39029 while participating for the first time at the Paris Air Show Le Bourget in June.

This new contact technology for mil-aero applications is unique in today’s marketplace. The patented PRECI-DIP contacts have no stainless steel protective hood and offer the advantage of a selective plating treatment between the active part of the contact, called the clip, and the contact body. The connector consists of two functional parts: the body, which is machined in brass, and the Eagle Grip contact, which is stamped from a rolled band of beryllium copper.

The two distinct parts of the contacts are separately plated to optimize the costs. The gold layer required by military standards is at least of 1.27 µm, but is only used on the clip. The contact body is plated with a gold flash.

The price of gold is steadily increasing, and this new technology offers a product with the same features as the conventional military slotted contact, which is plated on a larger surface area with a gold layer of 1.27 µm. By utilizing alternate materials, saving will continue to be seen into the future.

In addition, the Eagle Grip clip has a better quality surface compared to a slotted contact, resulting in less wear on the male counterpart.

The insertion/extraction forces conform to the highest standards and norms, such as ARINC or Boeing. The forces, as well the electric conductibility, are 100 percent tested.

Highlights:

• Contact is composed of two parts, a contact body and a clip

• Fully automatic assembly process, with in-line mechanical and electrical checks

• Localized finish; body and clip are plated separately

• High surface quality with a stamped and formed clip

• Precision rolling surface finish in the contact area

• Better contact redundancy, due to three or four contact fingers

• Repeatability in the manufacturing process of the clip (tooling and stamping)

• Limited difference between insertion and extraction mating forces

• Narrow range of the force values

• Fully integrated manufacturing process on one single production site

• Swiss precision technology

For more information, visit www.precidip.com.

Radiall’s SMP-Spring Adapters for High-Frequency Applications
July 2009—Radiall U.S.A. Inc., is proud to introduce its new SMP bullet female-to-female spring-loaded adapters to their extensive offering of cost-effective SMP solutions. Radiall’s SMP-Spring adapters make it easy for the designer to handle the mechanical alignment tolerances needed for module-to-module and board-to-board high-frequency interconnections. In addition, these adapters were specifically developed for military applications using active antennas that have a large number of coaxial interconnections per module, or up to 60 SMP ports on a single board.

Radiall’s SMP-Spring adapters are available in three different lengths and feature a larger axial tolerance, .046” axial travel that is 4.5 times higher than fixed SMP adapters. They can interconnect modules that have different geometries and are larger in size. Therefore, SMP-Spring adapters allow for less design constraints with no compensation requirements for material expansion or deformation. Other features include radial misalignment tolerance of ± .010” (±0.25mm), 1,000 mating cycles, operating frequency range DC-18GHz, and 1.2 maximum VSWR guaranteed at 12GHz.

It is recommended to use the SMP-Spring adapter with a Radiall full-detent receptacle connected on the spring side of the adapter, and the smooth bore “catcher’s mitt” receptacle on the other side. The cone shape of the “catcher’s mitt” receptacle allows for guiding the female interface of the adapter with ease.

For more information, visit www.radiall.com.

Winchester Electronics introduces Kings Passive Optical Fiber Video Patching System
April 2009—Winchester Electronics introduced its EL Series of optical fiber broadcast cable connectors and components at the recent National Association of Broadcasters Show.

According to Jerome Farnan, director of fiber optic technology at Winchester Electronics, the EL Series optical fiber video jacks and patch cords are based on an expanded light beam connection technology that replaces existing coaxial copper components or traditional ferrule-based fiber connectors.

In addition to lower costs, smaller diameter fibers, larger carrying capacity, lower signal degradation, and lower power requirement, the new EL Series connector components eliminate reliability issues associated with dirt and scratches common with traditional fiber connectors.

The expanded beam fiber connector technology is based on a non-contact method of mating optical fibers that reduces the possibility of handling damage, as well as simplifying blind mating of components.

In this new approach, when the light beam carrying the video/audio/data enters the connector, a spherical optical lens converts the light beam into a series of parallel rays that pass through a mechanical gap. The transmitted beam is then focused down on the receiving fiber end of the connector.

Totally signal agnostic, the EL Series is equally adept at carrying HD SDI, Ethernet IP, Analog Video, or any other data format traveling along the fiber.

The EL system allows routing in a passive manner using a fiber jackfield with the look and feel of a copper jackfield, while using rugged fiber patch cords made from bend insensitive fiber with expanded beam connectors.

In a broadcast studio environment, the EL Series DINconnect patch cord is similar in function to the traditional BNC to BNC copper wiring terminated to the rear of a copper jackfield. The patch cord has an EL Series connector on one end and an industry standard LC, SC, FC, ST (or any single or multimode) fiber connector on the other end.

The EL Series Optical Fiber Video Jack’s small 1.85 by 1.62 by 0.38 form factor allows easy integration into existing patch bays, up to 32 per jackfield. It uses a rear DIN 1.0/2.3 style mechanical latching for security of the normal path. Because it is an optical rather than copper mechanical switch, the connector components require no power and are designed for 10,000 mate/unmate cycles. Customer termination of installed fiber is possible with the splice-on version of the EL connector, where a factory-terminated expanded beam insert is attached to the fiber using fusion splice technology.

The EL Series Patch Plugs are made from nickel-plated brass, while its optical alignment pin is made of gold-plated stainless steel capable of 10,000 mating cycles without any signal degradation. The optical insertion loss is 1.5 dB typical for either a patched or a normal connection. Return loss is 55 dB typical and 45 dB minimum. Mechanical withdrawal force on the patch cord is 0.5 pounds minimum, while the pull force on the rear side is 20 pounds minimum.

Available in sample quantities, the EL Series evaluation kits contain optical fiber video jacks with associated patch cords.

For more information, visit www.winchesterelectronics.com.

Schaltbau’s New Generation of Charging Connectors
March 2009—Schaltbau GmbH is offering manufacturers and users of electric materials handling vehicles, and battery chargers a new generation of charging connectors with its LV80, LV160, and LV320 Series. These charging connectors are specifically designed for gentle battery charging with and without the option of a commercial electrolyte circulation system. The connector series is named after the nominal load according to the type specification, but the actual specs exceed that value. For example, the LV160 Series is rated to 250 amps. One feature of this connector is its modular design and intermateability with all commercial connector systems, including electrolyte circulation systems.

The new advanced LV Series will replace the LB and LB-L charging connector series shortly. The LV series has an increased current-carrying capacity of the connector’s main contacts, which is due to the innovative design of its socket contacts and is a technological novelty in this branch of engineering. An increased contact area allows for 30 to 40 percent higher amperage, reduced heating of contacts, low contact resistance, and continued operation as well as high contact forces that resist deterioration. There is less wear and tear when mating and unmating. The contact design also prevents the louvers from getting damaged during cabling, assembling, or transporting the connector.

The design and material of the plug and receptacle shells gives the connector its rigidity and resistance to the stresses of shock, vibration, and temperature. In addition, the connector features a reliable interlocking system, allowing for easy mating and disconnecting of the connector halves, even under harsh conditions.

The housing material used is a new thermoplastic that is highly resistant to acid and suitable for operation with temperatures ranging from –40°C to 110°C (170°C for a short time). This exceeds the usual temperature range of –25°C to 90°C. The thermoplastic is self-extinguishing in accordance with UL 94-V0. All component parts of the connector housing, including handle and strain relief clamp, are resistant to high concentrations of sulphuric acid—exceeding the requirement of standard EN 1175-1 of 1.1 g/cm³ up to tested 1.34 g/cm³. The handle is black; a red handle for emergency cutout is an option.

The modular design of the connector not only allows for the insertion of the main contacts for different wire sections, but also the integration of two pilot and/or auxiliary contacts, as well as the air tube adapter for electrolyte circulation. Colored keying plugs for voltage keying—yellow for the vehicle battery, grey for wet-cell, and green for dry-cell batteries and battery chargers—prevent mismating of connector halves or cross-mating with a wrong charging voltage.

The LV connector series has approvals for the following: DIN 43589-1 (dimensions); EN 1175-1 (tests exceeding the requirements of the standard); and UL (application and operation). Schaltbau is the rightful owner of the patent for an air blow-in system integrated in the plug shell of the charging connector.

For more information, visit www.schaltbau-gmbh.com.

Mill-Max Adds SMT Transistor Sockets to TO-5 and TO-100 Through-Hole Sockets
February 2009—TO-5 and TO-100 transistor sockets make field insertion and removal easy and convenient. Inside each transistor socket are precision-machined brass alloy receptacles assembled with a Mill-Max, 4-finger, #30 contact.

The #30 contact provides a hi-rel mechanical and electrical connection to the mated transistor lead. Mill-Max #30 contacts have a pin diameter acceptance range of .015-inch to .025-inch. Its current rating is 3 amps per position.

Both the through-hole and newly added surface mount transistor sockets utilize high-temperature thermoplastic suitable for both wave-soldering and reflow soldering.

Series 917 TO package sockets are available in 3, 4, 8, and 10 positions. Two 8-pin versions feature pin centers on .200” and .230” diameter circles.

Through-hole and SMT TO-5 and TO-100 sockets are currently packaged in bulk. However, tape and reel packaging options can be quoted. Email techsupport@mill-max.com for assistance with your tape and reel requirements.

More detailed information is available at
www.mill-max.com/products/newproducts_detail.cfm?pid=70.

The part number series is 917-43-103-41-105000, pricing at 100-piece orders are $7.172 each, and lead time is seven business days.

For more information, visit www.mill-max.com.

Amphenol's Cost-Effective, Low-Energy-Loss Solar Panel
October 2008—Amphenol Industrial now offers the low-loss 4mm Helios H4 connector for photovoltaic systems, featuring a locking design to meet NEC 2008, and improved gasket materials to enhance reliability for long-term use in any environment. The connector includes a TUV-compliant, touch-proof casing for increased product and user safety.

The Helios H4 features a self-cleaning, high-efficiency grid contact as well as long-term UV and ozone resistance to extend the product's life expectancy and performance. By incorporating proven Amphenol contact technology and manufacturing methods, the new connector offers increased performance at an exceptionally low price point.

This versatile, low-cost connector—used to connect multiple solar panels in strings, and then to combine boxes or inverters—mates with industry standard connectors already in the market, making it suitable for use in existing applications.

The RoHS-compliant Helios H4 uses a simple unlocking tool for quick mating and unmating in the field, and is engineered to meet UL, IEC/CEI, NEC, TUV, and DIN V specifications.

Pricing for the Helios H4 connector starts at $3.50 per unit. Standard delivery is six to eight weeks ARO.

For more information, visit www.amphenol-industrial.com or e-mail energy@amphenol-aio.com.

Hypertronics’ HTT Products for Extremely Harsh Environments
September 2008—Smiths Interconnect announced that Hypertronics Corporation has released its HTT product series, a line of high-temperature contacts that are designed to enable continuous operation in extreme environments ranging from minus 65°C to well above 400°C. The new HTT product series contacts significantly outperform and outlast any previous high temperature contact. HTT is the ideal interconnect solution for applications involving extreme thermal environments such as rocket, jet and turbine engines, industrial machinery, oil and gas exploration, and power generation.

Hypertronics HTT contacts are high-temperature-resilient versions of the Hypertac contacts that engineers have relied on for decades. The unique Hypertac hyperboloid wire basket design creates 360 degrees of wiping action, resulting in multiple points of contact, and has extremely high immunity to shock and vibration. The patented design also offers the legendary contact life of more than 100,000 mating cycles, and extremely low insertion/extraction for superior performance and reliability.

The new HTT product series are made from corrosion-resistant materials that meet the increasing technological demands of the aerospace, military, and industrial industries where continuous operation in extreme environments is required. HTT contacts are customizable with a scalable technology easily adapted to application specific requirements where the operating environment exists at elevated temperatures for extended periods of time. In independent testing, the HTT Series contact given a 10 amp current rating operated continuously at 440°C with no performance degradation, while the industry standard high temperature BeCu contact tends to fail when temperatures exceed 220° C.

“Design engineers have trusted Hypertronics to provide reliable interconnect solutions for their mission-critical applications for decades. We strive to take the leadership in technology innovation and develop products that set new industry standards for performance,” said Vadim Radunsky, president, Hypertronics.

For more information, visit www.hypertronics.com.

QA Technology Hyperboloid Socket Contacts Mate with 0.45, 0.5 and 0.6mm Pins
August 2008—QA Technology Co. announces the introduction of the ICS series of integraMate hyperboloid contacts for use by manufacturers of high reliability mil/aero, medical, and industrial connectors or cable assemblies. The family features a new shorter design and greater flexibility for customization of terminations and mounting features. Available sizes accept 0.45, 0.5, and 0.6mm mating pins, and have current ratings of up to 4 amps. All sizes utilize a 6-wire hyperboloid cage.

The core technology of integraMate is a novel hyperboloid wire cage contact design that offers a low mating force, high cycle-life, and superior resistance to shock and vibration.

The new integraMate ICS Series contacts are designed to be shorter and smaller in diameter than earlier hyperboloid contacts. Their design has been simplified, reducing cost and overall length as to allow ICS sockets to be used in high-density board-level connectors (as well as in circular and rectangular I/O connectors). Standard ICS contacts are available with solder cup, crimp barrel, or printed circuit tail terminations. Custom terminations to suit specific applications are readily available due to QA's state-of-the-art automation equipment. A “flexible design envelope” is shown, which facilitates custom-made terminations. 

For more information, visit www.qatech.com/integramate.

HARTING Han-Yellock Offers High Density and Fast Termination
March 2011—The one-year-old HARTING Han Yellock® connector system continues to develop. The new Han-Yellock Monoblocks offer 25 or 48 contacts in two housing sizes, 30 and 60, representing great energy density. The male-female crimp contacts have optimized lengths and allow a working voltage of 500 volts. These “energy packages” help either to minimize the total number of interfaces or to multiply the functions within a machine.

The Han-Yellock Quick Lock module offers speed and simplicity. These field-installable modules are plug compatible with the established Han-Yellock® modules in crimp technology and allow multiplied potential in the connector. The contact termination is designed for stranded wires in the 0.5mm² to 2.5mm² range, and offers a high level of vibration resistance, thanks to its radial spring technology. Cables can be connected quickly, without special tools and in difficult environments. The connectors are suited to applications where little downtime is important.

The insert systems, Monoblocks and Han-Yellock® Quick Lock module, follow the principles established by the Han-Yellock® series, and consequently allow mating on the inserting or termination side, which considerably reduces the work sequences during commissioning and cabling jobs.

Visit HARTING online.

ITT Interconnect Solutions Develops Permanent Downhole Gauge Connector
February 2011—ITT Interconnect Solutions has developed a robust permanent downhole gauge connector, specifically for use in today’s demanding exploration and production projects. Designed to operate at the maximum limits of metal clad cables, the permanent downhole gauge connector can withstand pressure to 10,000 psi and operating temperatures up to 200°C, making it ideal for harsh environment applications such as drilling and mining.

Protecting expensive gauges and important data from damage arising from failure of metal-clad cable sheathing, ITT’s scalable permanent downhole gauge connector features a replaceable metal-to-metal, connector-to-cable seal that is both field-attachable and verifiable on-site before operational deployment into a well. The advanced design also includes an elastomer back-up seal. In addition, permanent downhole gauge connectors are re-usable, allowing gauges to be re-used on future drilling projects.

Applications include deep-set gauges to monitor ESP intake and discharge pressures in order to maintain optimum ESP efficiency; deep-set gauges to detect water, steam, or CO2 breakthrough, and deep-set gauges to monitor the effect of hydraulic fracturing in real time.

Visit ITT Cannon online.

Bulgin Components Expands its Range of Connectors for Hazardous Environments
March 2010—Bulgin’s new EXP series is manufactured from a tough high-grade UL94V-0-rated polycarbonate material and has been independently tested for compliance to ATEX standards for use in Zone 2 and Zone 22 environments. Similar in construction to Bulgin’s 900 Series Buccaneer, the connectors are environmentally sealed to IP68 to provide protection for the most severe dust and water borne environments. Ambient temperature range is from -20°C to 55°C.

The ATEX coding is: Ex II 3 GD and the certificated no: Baseefa09ATEX0232X. Compact in design, the connectors are available in 2-, 3-, 4-, 5-, 7-, and 10-pole variants, and in four body styles—cable, in-line cable, panel, and flange fixing. Each contact insert is available with either pin or socket contacts and can be used with any of the body styles for the maximum choice of combinations.

They are rated up to 18 amps, 600Vac/dc for 2, 3, 4 and 5 poles; 16 amps, 430Vac/dc for 7 pole; and 10 amps, 250Vac/dc for 10 poles. The 3-, 4-, 5-, and 7-pole versions have leading earth contacts, making them suitable for single or three-phase applications.

The EXP series connector achieves an environmental seal to IP68 when the locking ring is tightened, without any supplementary sealing. Sealing caps, with strong steel retaining cords, maintain the sealing integrity when connectors are not mated. The IP68 rating is tested submerged at 10m for two weeks.

Screw fixing terminal contacts, designed to accommodate conductors up to 4mm2, require no special tooling and allow the connector to be easily terminated and maintained in the field, while positive location keyways prohibit the possibility of mismating.

Two designs of cable retention and alternative sealing glands allow for cable acceptance from 7mm to 22mm diameter.

The EXPlora connectors are designed for a wide variety of applications where a secure, reliable, and easy to terminate interface is required, particularly for manufacturers supplying machines, equipment, and systems in explosive conditions, such as the petrochemical industries, mills and grain stores, paint and ink manufacturers, timber mills and processors, cement works, shipyards, and sewage treatment.

For more information, visit Bulgin online.

Amphenol Heavy-Duty Connectors Meet IP67 Requirements
January 2009—Standard housing for heavy-duty connectors currently offer a degree of protection in accordance with IP65. However, sometimes these connectors are also used outdoors and in some cases IP65 is not enough. Examples of this can be found in areas such as wind turbines, cranes, switchgears, and in rail mass transit. Currently in these cases, due to the lack of an alternative, special costly solutions are in use where the technical qualities exceed the customer requirements for these parts. Amphenol-Tuchel Electronics GmbH now offers housing options that fulfil the density requirements in accordance with IP67.

IP67 housings from Amphenol-Tuchel have the same built-in dimensions as those on the standard housing market. Due to the design of the housing, the increased density requirement will be managed. This is guaranteed by using a lip that ensures a proper fit of the sealing on the housing. For a secure locking, the well-known two-lever system is in use, which requires no special tools. Substantial standard components are used, especially for the hoods, so that these products compare favorably against the common IP68 housing.

For more information, visit www.amphenol.de.